The influence of process variation on resistor in RF passive design is investigated. By expanding the layout size of resistor, the accuracy of resistance can be improved to overcome the process variation in integrated passive devices (IPD) technology. In order to address this critical effect in RF passive design, three common components, including a 50 Ω termination, a 100 Ω resistive load in the Wilkinson power divider and a 1 Ω resistor for current sensing, are demonstrated. The effectiveness of layout expansion skill for precise RF resistors show the process variation could be minimized to 0.16%. By using these accurate resistors, the characteristics of RF passive designs are also improved.