Understanding the atomic mechanisms governing the growth
of bimetallic nanoalloys is of great interest for scientists. As a
promising material for photocatalysis applications, Pt–Pd bimetallic
nanoparticles (NPs) have been in the spotlight for many years due
to their catalytic performance, which is typically superior to that
of pure Pt NPs. In this work, we use in situ liquid cell scanning
transmission electron microscopy to track the exact atomic mechanisms
governing the formation of bimetallic Pt–Pd NPs. We find that
the formation process of the bimetallic Pt–Pd is divided into
three stages. First, the nucleation and growth of ultrasmall primary
nanoclusters are formed by the agglomeration of Pt and Pd atoms. Second,
the primary nanoclusters are involved in a coalescence process to
form two types of bigger agglomerates, namely, amorphous (a-NC) and
crystalline (c-NC) nanoclusters. In the third stage, these clusters
undergo a coalescence process leading to the formation of Pt–Pd
NPs, while, in parallel, monomer attachment continues. We found that
the third stage contains three types of coalescence processes, a-NC–a-NC,
a-NC–c-NC, and c-NC–c-NC coalescence, which eventually
give rise to crystalline bimetallic alloys. However, each type of
coalescence gave distinct NPs in terms of shape and defects. Our results
thus reveal the exact growth mechanisms of bimetallic alloys on the
atomic scale, unravel the origin of their structure, and overall are
of key interest to tailor the structure of bimetallic NPs.