Zinc
shows promise for bone repair applications, while its strength
and ductility require to be improved. Carbon nanotubes (CNTs) are
exceptional reinforcements due to their superior strength, ultrahigh
Young’s modulus, and large aspect ratio. However, their strong
agglomeration and weak interfacial bonding with the matrix are key
bottleneck problems restricting the reinforcing effect. In this study,
Ag nanoparticles were in situ reduced on CNTs and then the CNT@Ag
powders were used to prepare Zn-CNT@Ag implants by laser powder bed
fusion. Results showed that Ag reacted with Zn to form a “knot”-like
AgZn3 phase. It had the same lattice structure (HCP) with
Zn, which indicated a good lattice matching with the matrix, thus
improving the dispersion of CNTs. More significantly, the knot played
a “rivet” role and enhanced the load transfer capacity,
which advantaged the CNT strengthening effects by assisting in transferring
the load. Moreover, it enhanced the heterogeneous nucleation effects
during solidification, which weakened the texture strength of the
matrix and thus increased the ductility by improving the sliding capacity.
The compressive yield strength, ultimate tensile strength, and elongation
of the Zn-CNT@Ag implant were increased by 22, 26, and 17% in comparison
to Zn-CNTs. Moreover, the Zn-CNT@Ag implant exhibited favorable antibacterial
activity with a bacterial inhibition rate of 87.79%. Additionally,
it also exhibited a suitable degradation rate and acceptable biocompatibility.