Metallic impurities on semiconductor surfaces degrade the electrical properties of large-scale integrated circuits (LSIs). To determine such impurities, total reflection X-ray fluorescence spectrometry (TXRF) is widely used. 1 TXRF requires reference standard samples for quantification. We have proposed a method for preparing standard samples for this purpose using immersion in an alkaline hydrogen peroxide solution (IAP). 2,3 In the IAP method, base silicon wafers are immersed in an alkaline hydrogen peroxide solution in which known amounts of metal ions are doped. The metal ions adsorb on the surface silicon dioxide layer. Since the metal adsorption is controlled by a natural equilibrium, 4 the IAP wafers that are prepared in a single solution have high wafer-to-wafer uniformity.2 Because of this characteristic, the IAP wafers can also be used for crosschecking. 5,6 However, the concentrations of the surface metal are not precisely the same between different production batches, even if the concentration of added metal is the same. This situation limits the maximum number of available identical wafers to 25, which is the typical capacity of a wafer cassette. While the reason for such inconsistency is not clear, more than 25 identical samples are often required for large-scale crosscheck experiments. The aim of this paper is to propose an improved method of production that provides more than 25 identical IAP wafers.
ExperimentalThe silicon wafers used in the present work were CZ n-type single crystals with polished (1 0 0) faces. The wafers were cleaned with a 0.5% hydrofluoric acid solution (r.t., 2 min), followed by a mixture of hydrochloric acid and hydrogen peroxide (standard cleaning solution-2: SC-2 7 ) before the IAP process.The baths for the IAP and rinse were made of high-purity quartz glass. That for the IAP was equipped with a circulation system. All apparatus that came into contact with either the wafers and/or the solutions were made of high-purity quartz glass or fluorocarbon polymer.All chemicals, except for the metal solutions, were of semiconductor industry grade. The metal solutions were diluted standard solutions for chemical analysis.The solution used for IAP was a 1:1:5 (volume ratio) mixture of 29% NH3, 31% H2O2, and H2O (standard cleaning solution-1: SC-1 7 ). A certain amount of Fe and Ni solution was added to the solution. After all the chemicals were poured into the bath, the solution was circulated for 5 min to become homogeneous. The pre-cleaned wafers were then immersed for 120 s at 60˚C, followed by a quick dump rinse bath (QDR, 180 s), and then an overflow bath (OFR, 270 s). The wafers were finally dried with a spindrier (SPD, 600 rpm, 270 s). The timetable is shown in Fig. 1.The NH3 and H2O2 concentrations were monitored with a continuous-flow spectrophotometric analyzer (CS-220, COS Ltd. ) every 5 min.The adsorbed metal concentration was measured with TXRF (TXRF300, Rigaku corp.). The excitation X-ray was Au-Lβ