This study assesses the energy, exergy, economic, and
environmental
performance of a gas stabilization unit by employing a new strategy
to implement an advanced control system. The advanced process control
(APC) strategy is established based on the response surface methodology
to assess the real-time performance of the process. The RSM-based
APC technique targets the energy, exergy, economic, and environmental
(4E) performance of the process in unsteady-state operations. A detailed
sensitivity analysis is also conducted to evaluate the relative significance
of operating parameters on the objective functions, such as exergy
efficiency, energy cost, and CO2 emission. The RSM-based
APC strategy proposes an algorithm that can readily be implemented
in the plant to increase the plant’s energy performance. Implementing
this intelligent control system leads to the production of standard
products, while production cost, energy consumption, exergy efficiency,
and environmental impacts are enhanced. The exergy and sensitivity
results indicate that the stabilization tower has the highest potential
for process enhancement, and reboiler temperature is the most influential
factor among operating parameters. Also, the RSM-based APC improves
the exergy efficiency of the plant by 19% and reduces the energy cost
by 13%. At the optimal state, 457 kg/h CO2 emission is
prevented.