A significant improvement (40-60%) was reported in the low voltage (100-1000V) cathodoluminescence efficiency of ZnS phosphors coated with SiO 2 by the sol-gel technique. The properties of the coatings were found to be critically dependent upon the precursor concentration, pH value and the temperature of the solution with optimum performance being obtained for a SiO 2 concentration of 1.0 wt%, pH values between 7-9, and a solution temperature of 83°C. The efficiency curves exhibited a characteristic voltage dependence which was analyzed by a one-dimensional numerical model. Enhanced low voltage efficiency was attributed to a reduction of surface recombination and the actual shape of the efficiency curve was determined by the interplay between the reduction of surface recombination and energy losses in the SiO 2 coating.The physical mechanism of phosphor excitation in the field emission display (FED) and conventional cathode ray tube (CRT) displays is the same. However, FEDs operate at much lower voltages, which makes it necessary to use higher current densities in order to maintain the same output luminance.1 At low acceleration voltages, the electron penetration depth is small compared to the phosphor particle size, and therefore, phosphors exhibit low efficiency due to the loss processes associated with the surface. However, there are many advantages that can be achieved by very low voltage (<500 V) operation; more simple FED structures can be utilized because the need for focusing electrodes is eliminated, arcing is reduced, and switched anode operation becomes feasible. Low-voltage operation can also reduce electron beam stimulated chemical reactions which have been associated with phosphor and cathode degradation in FEDs.
2Because of the small penetration depth at low voltages, the loss processes are believed to be associated with surface recombination, and thus, the surface coating and encapsulation of phosphors is an important technique to improve low-voltage cathodoluminescence (CL) and chemical stability and to reduce outgassing. Coatings can also reduce phosphor surface degradation (such as oxidation) associated with display fabrication processes thus reducing the surface dead-layer thickness and passivating surface recombination centers. Recently, Bechtel et al. reported a significant improvement in maintenance of ZnS:Ag by applying a thin calcium polyphosphate coating.3 However, this work focused on the midvoltage region (approximately 4 kV) in which the surface effect is less critical. Also, no improvement in efficiency was reported. It is the aim of this paper to present a coating technique that can improve the CL efficiency at voltages less than 2 kV by reducing surface-related losses and at the same time protect the phosphors by completely encapsulating the phosphor particles. SiO 2 was used as the coating material because of its favorable band alignment when forming a heterojunction with ZnS.4 Furthermore, SiO 2 , which consists of light elements and has low density, exhibits minimal losses in e...