Advances in the Application of Vegetable-Oil-Based Cutting Fluids to Sustainable Machining Operations—A Review

Kazeem, Rasaq A.; Fadare, D. A.; Ikumapayi, Omolayo M.; Adediran, A. A.; Aliyu, Samuel J.; Akinlabi, Stephen A.; Jen, Tien‐Chien; Akinlabi, Esther Titilayo

doi:10.3390/lubricants10040069

Cited by 65 publications

(36 citation statements)

References 124 publications

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“…From the above surface roughness and morphology analysis, it can be seen that QC-2803 cutting fluid produced a smoother machined surface compared to CCF-10 cutting fluid, because the QC-2803 cutting fluid has better anti-friction and lubricating performance than CCF-10. Therefore, it is easier to form a lubricating film with a certain strength between the tool and the workpiece surface, reduce the friction between tool and the machined surface effectively, further reduce surface roughness and improve the machined surface quality [ 43 ]. The cooling performance of QC-2803 cutting fluid is better than that of CCF-10 cutting fluid, and it benefits to reduce the temperature during milling and improve the machined surface quality.…”

Section: Discussionmentioning

confidence: 99%

Effect of Cutting Fluid on Milled Surface Quality and Tool Life of Aluminum Alloy

et al. 2023

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The machining process of aluminum alloy usually produces built-up edge and tool sticking problems due to their low hardness and large plastic deformation, which may further affect the machined surface quality and tool life. This paper aims to investigate the influence of different cutting fluids on the machined surface quality and tool life during the milling process of 7050 aluminum alloy. A novel cutting fluid (QC-2803) was considered in the study, which is synthesized by addition of alkyl alcohol amide and chlorinated polyolefin, and the traditional cutting fluid (CCF-10) was used as the control group. The physical and chemical properties of two cutting fluids were characterized. The milling process of 7050 aluminum alloy was carried out under two different cutting fluid conditions. The machined surface morphology, cutting force and tool wear morphology were observed during the process. Results show that the surface tension of the novel cutting fluid is significantly lower than that of the traditional cutting fluid, which makes it easier to produce a lubricating film between the aluminum alloy and tool, and further benefits the machined surface quality and tool life. As a result, the surface roughness and cutting force are reduced by ~20.0% and ~42.9%, respectively, and the tool life is increased by 25.6% in the case of the novel cutting fluid (QC-2803). The results in this paper revealed the important laws of cutting fluid with metal surface quality, cutting performance and tool wear, which helps to control the machined surface quality and tool life by the selection of cutting fluid during metal milling.

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Section: Discussionmentioning

confidence: 99%

Effect of Cutting Fluid on Milled Surface Quality and Tool Life of Aluminum Alloy

et al. 2023

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“…The flash point of vegetable oils is high, which correlates to a very low vapor pressure and volatility, thereby eliminating potential hazards during use. 135 However, one of the problems of vegetable oils is their poor performance at high temperature and pressure. They can be oxidized, which influences their chemical and physical composition.…”

Section: % Natural Biomass-based Lubricants and Cutting Fluidmentioning

confidence: 99%

Replacing all petroleum-based chemical products with natural biomass-based chemical products: a tutorial review

Mori¹

2023

RSC Sustain.

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“…The amount utilized is frequently so little that no lubrication is salvaged from the component. The heat generated during the machining process may cause any lubricant to totally evaporate or it may build a coating that shields the item from oxidation [44][45][46][47].…”

Section: Minimum Quantity Lubricantmentioning

confidence: 99%

Cutting Fluids Usage and Impacts in Metal Workshops in Ibadan, Southwestern Nigeria

Kazeem¹,

Fadare²,

Adebayo³

et al. 2023

IJSDP

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This paper presents a report on cutting fluids utilization and its impacts on workers in machining workshops in Ibadan, Nigeria. The major users of cutting fluids and their workshops were identified. It was found that there are 103 operating metal workshops in Ibadan and these workshops are located within seven local government areas of the city. Out of the total number, 85 are in fabrication, 39 are in crankshaft operations and 32 are engaged in block boring operations. The type and consumption of cutting fluids, coolant delivery techniques, length of use before disposal, disposal methods, and monitoring maintenance were studied. The results indicated that the most used cutting fluid is soluble oil with average total consumption of 402 litres monthly. The pouring of spent cutting fluids on the ground is the most adopted disposal method. Research on occupation exposures to cutting fluids has suggested that machine operators in metal cutting are at high risk of developing cancer, allergenic disorders, and lung diseases. Results obtained also showed that less than 22% of machine operators were aware of occupational hazards. Few of the operators (23%) wore safety devices/clothing, and health and safety standards were neither practiced nor enforced.

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Advances in the Application of Vegetable-Oil-Based Cutting Fluids to Sustainable Machining Operations—A Review

Cited by 65 publications

References 124 publications

Effect of Cutting Fluid on Milled Surface Quality and Tool Life of Aluminum Alloy

Effect of Cutting Fluid on Milled Surface Quality and Tool Life of Aluminum Alloy

Replacing all petroleum-based chemical products with natural biomass-based chemical products: a tutorial review

Cutting Fluids Usage and Impacts in Metal Workshops in Ibadan, Southwestern Nigeria

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