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<p>The on-going
efforts to transition from thermal to electricity-driven processes can enable
the easy integration of renewable energy sources and sustainable practices in
chemical manufacturing. Organic electrosynthetic processes are key players in
this transition, but face important challenges regarding selectivity and energy
efficiency. Although membrane-separated flow reactors can help address these
issues, a deeper understanding of membrane behavior in organic electrosynthesis
electrolytes is required. In this study, we evaluate the effect of organic
reactants on the conductivity and permeability of one cation exchange membrane
(Nafion 117) and two anion exchange membranes (Sustainion and Fumasep FAB), and
later assess the advantages of their implementation in flow reactors for
organic electrosynthesis. This is done in the context of the
electrohydrodimerization of acrylonitrile to adiponitrile, the largest organic
electrosynthesis in industry. The presence of organic molecules led to
important losses in membrane conductivity, however no significant contribution
to reactor overpotential was observed from their implementation in
membrane-separated reactors. Furthermore, permeabilities between 0.4 – 1.2 x 10-6
cm2 s-1 towards organic molecules led to low crossover of organics and improved
reactor selectivity. Undivided reactors yielded selectivities as high as 48%
(40 mA cm-2 and 4 V), while selectivities of 77% (20 mA cm-2 and 2.7 V) and 81%
(40 mA cm-2 and 3 V) were obtained with Nafion and Sustainion-separated
reactors, respectively. The demonstrated improvement in energy efficiency for continuous
organic electrosynthesis processes makes the insights from this work a
significant step in the development of sustainable electrochemical
manufacturing processes. </p>
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