In a previous investigation (1), we reported a rapid increase in A1/n-poly-Si contact resistance following 5 min isochronal sintering at temperatures in excess of 450~ This increase in contact resistance, Rc, was attributed to the precipitation of a p-type (Al-doped) layer on n-poly-Si with the consequent formation of a "quasi-Schottky diode." To minimize this effect, the thickness of this precipitated layer should be kept to a minimum. Practically, this can be achieved by: (i) decreasing the amount of A1 available for reaction by reducing the thickness of the A1 metallization; (ii) placing a Ti barrier film between the A1 layer and the Si substrate; or (iii) using A1-2% Si alloy. The aim of the present investigation is to evaluate the validity of these various metallization techniques for application in the fabrication of Si integrated circuit using standard processing techniques.
ExperimentsThe phosphorus-doped poly-Si (CVD layer, 0.3 /~m thick, sheet resistivity of ,--17 ll/[]) resistors used in the present investigation were prepared using the same resistor structure and the same process sequences as described in the previous paper (1). The metallization systems used were the following: (i) A1 deposited by electron beam evaporation to thicknesses of 0.25 and 1.0 #m; (ii) a 0.25 ~m layer of Ti deposited by electron beam evaporation followed by 0.7 ~m of A1 deposited in the same pumping cycle; and (iii) an A1-2 weight percent (w/o) Si layer deposited by magnetron sputtering to a thickness of 1 ~m.The electrical measurements and SEM analysis were carried out after 5 min isochronal sintering at various temperatures in a N2 ambient. After sintering, all specimens were pulled out of the furnace rapidly (~15 sec) and then left (~5 rain) to cool down to room temperature in a N2 ambient. For SEM analysis, the A1 metallization was removed from the contact windows by chemical etching.
Results and DiscussionThe effect of A1 thickness.--In our previous work (1) we observed that the increase in contact resistance, Re, is correlated with the increase in barrier heights of A1/Si junctions, r during sintering as reported by Chino (2). The increase arises from the precipitation at the interface of Si dissolved in the A1 during' sintering. Card (3) reported that the increase in ~bB is more pronounced for thicker A1 contacts. Accordingly, we * Electrochemical Society Active Member. Key words: aluminum metaltization, contact characterization. ohmic contacts, silicon technology.anticipated a similar effect of the A1 thickness on the contact resistance of A1/n-poly-Si contacts.The effect of sintering temperature on contact resistance of poly-Si resistors with 1 and 0.25 ~m A1 metallization is shown in Fig. 1. The average value of the contact resistance before sintering was 5 +_. 0.3~1. The results show that Re is slightly lower for 0.25 ~m A1 contacts than for 1 ~,m A1. The effect is more pronounced at high sintering temperatures in excess of 50O~ However, contacts with 0.25 ~m A1 layers still exhibit a significant increase in Rc f...