. (2016). Brazing techniques for the fabrication of biocompatible carbon-based electronic devices. Carbon, Brazing techniques for the fabrication of biocompatible carbon-based electronic devices
AbstractPrototype electronic devices have been critical to the discovery and demonstration of the unique properties of new materials, including composites based on carbon nanotubes (CNT) and graphene. However, these devices are not typically constructed with durability or biocompatibility in mind, relying on conductive polymeric adhesives, mechanical clamps or crimps, or solders for electrical connections. In this paper, two key metallization techniques are presented that employ commercially-available brazing alloys to fabricate electronic devices based on diamond and carbonaceous wires. Investigation of the carbon -alloy interfacial interactions was utilized to guide device fabrication. The interplay of both chemical ("adhesive") and mechanical ("cohesive") forces at the interface of different forms of carbon was exploited to fabricate either freestanding or substrate-fixed carbonaceous electronic devices. Elemental analysis in conjunction with scanning electron microscopy of the carbon -alloy interface revealed the chemical nature of the Ag alloy bond and the mechanical nature of the Au alloy bond. Electrical characterization revealed the non-rectifying nature of the carbon -Au alloy interconnects. Finally, electronic devices were fabricated, including a Au circuit structure embedded in a polycrystalline diamond substrate.
Disciplines
Engineering | Physical Sciences and Mathematics
Publication DetailsApollo, N. V., Lau, D., Ahnood, A., Stacey, A., Ganesan, K., Lichter, S. G., Fox, K., Foroughi, J., Meffin, H., Wallace, G. G.,
AbstractTranslating the exceptional properties of carbon nanotubes (CNTs) and graphene into microand macrostructures has greatly broadened the potential applications of these materials. Yarns, fibers, and papers based on CNTs or graphene have been utilized as electrochemical biosensors, artificial muscles, strain sensors, and electrically-driven neural growth substrates.Prototype devices have been critical to the discovery and demonstration of the unique properties of new materials, but are not typically constructed for durability or biocompatibility because they rely on polymeric adhesives (such as conductive glues), or solders for electrical connections. In this work, we present two key metallization techniques using commerciallyavailable alloys for the integration of carbon materials with electronics: (i) laser fabrication of Au micro-circuit boards embedded in a polycrystalline diamond substrate and (ii) spotbrazing of carbonaceous fibers with Au-based pastes to enable a freestanding carbon wire with metallic (platinum or stainless steel) contacts. The carbon/metal interfaces are characterized according to their electrical properties and elemental composition at the interface. A brief review and discussion of active brazing to carbon materials is included.2