The primary objective of this work was to demonstrate the conversion of scrap tires to activated carbon. We have been successful in this endeavor, producing carbons with surface areas greater than 500 m2/g and significant micropore volumes. Tire shreddings were pyrolyzed in batch reactors, and the pyrolysis chars activated by reaction with superheated steam. Solid products of pyrolysis and activation were studied with nitrogen adsorption techniques. We find that the porosity development during steam activation of tire pyrolysis char is similar to that reported for various other chars. A maximum in micropore volume is observed as a function of conversion, but the total surface area increases monotonically with conversion. We suggest that the activation process consists of micropore formation, followed by pore enlargement. The process conditions used in this study are a good starting point from which to optimize a process to convert tires to activated carbon.
IntroductionScrap tires are a major environmental problem. An estimated 2.5 x lo9 kg of scrap tires are generated each year in North America (Williams et al., 1990). The conventional method of reusing waste rubber is to convert it into rubber reclaim, which is suitable for mixing with virgin rubber compounding materials. However, rubber reclaim generated from scrap tires does not have suitable properties for use in tire manufacture and must be used for low-value rubber goods (Makarov and Drozdovski, 1991). Moreover, production with rubber reclaim can be more costly than production with virgin raw materials (Crane and Kay, 1975). As a result, the majority of scrap tires accumulate in dumps, posing hazards such as disease and accidental fires.Tires contain carbon-black-reinforced rubber, and both inorganic and organic belt materials. The rubber component may be natural rubber, but styrene-butadiene (about 25% styrene) copolymer rubber (SBR) is more common. A typical tire compounding composition contains 62 wt. Vo SBR, 31 wt. % carbon black, and small amounts of other materials including extender oils, sulfur, zinc oxide, and stearic acid. Carbon black is used to reinforce the rubber. The rubber is cross-linked by vulcanization, which involves reactions with sulfur. Small amounts of zinc oxide and stearic acid are added to control Correspondence concerning this article should be addressed to M. A. Petrich. the vulcanization process and enhance the properties of the final products (Studebaker and Beatty, 1978).The potential value of reusing the polymeric base of old tires has received considerable attention. Alternatives include production of goods with reclaim, use of ground rubber as construction filler, and degradation to basic raw materials by pyrolysis (Makarov and Drozdovski, 1991). Filler and reclaim applications have relatively small economic potential. Incineration of tires may be an effective means of waste volume reduction, but incineration does not recover much of the intrinsic value of the materials in the tire (Williams et al., 1990). The hydrocarbon...