Many coking plants have adopted the process of preheating flue gas to apply
medium and low-temperature SCR denitrification technology, which increases
the NOx treatment cost, fuel consumption, and generates secondary
pollutants. Based on the unique temperature distribution characteristics of
the coke oven regenerator, this work proposes a method for synergizing SCR
inside the regenerator to remove NOx. A three-dimensional numerical model of
the synergy between heat storage and SCR reaction was constructed to study
the influence of mixing parameters (atomization angle, injection velocity,
nozzles number) on the NO reduction and NH3 distribution. The validity of
the model was verified. The results showed that the uneven distribution of
NH3 near the catalytic layer and the small SCR coating area limited the NO
reduction efficiency. Increasing the number of nozzles was more beneficial
than the injection velocity and atomization angle for improving the NH3
distribution uniformity and NO reduction efficiency, achieving a maximum NO
reduction efficiency of 37.1% (reduced to 251.6 mg/m3). Further research
found that the NO reduction capacity of the cooperative SCR model cannot
exceed 36% without changing the thermal storage brick structure. When the
inlet NO concentration is less than 235 mg/m3, the reaction model ensures
that the outlet NO concentration meets the national emission standards.