Analysis of Overall Equipment Effectiveness (OEE) on Engine Power Plant
                        Performance

Nusraningrum, Dewi; Arifin, Zaenal

doi:10.18502/kss.v3i10.3468

Cited by 5 publications

(12 citation statements)

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“…Overall Equipment Effectiveness (OEE) is a key factor in measuring the productivity and effectiveness of equipment/ machines [12], [13]. OEE measurement is essential for monitoring how the machine operates and what losses reduce effectiveness so that improvement efforts can be evaluated and adjusted to needs [14], [15] According to Nakajima [16], OEE is a parameter that focuses on the effectiveness of machines/ equipment to measure company productivity. OEE is the most effective action to encourage machine/ equipment improvement [9].…”

Section: Fig 1 Downtime Survey Datamentioning

confidence: 99%

Integration of FMEA method and overall equipment effectiveness to increase effectiveness of TS analyzer machine

Atikno¹,

Kusumah²

2022

j. sist. manaj. ind.

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Total Sulfur Analyzer (TS Analyzer) is one of the machines in the laboratory to test the total sulfur content contained in coal samples. Technically, specifications and use are regulated by international standards. In 2020, the downtime of these tools was very high, causing the productivity of surveyors to decrease. Low productivity will have an impact on the company's losses. The productivity of this equipment and machines is crucial to maintaining the company's success in its business processes. This study aims to measure the effectiveness of the operational performance of the TS Analyzer machine in the laboratory, analyze the causative factors and make improvements. This research uses the integration method of Failure Mode And Effect Analysis (FMEA) and Overall Equipment Effectiveness (OEE). Based on the analysis of the causes of the problem, the low OEE value is caused by the high breakdown loss. Based on the FMEA analysis, it was found that the operator was wrong in operating the machine with RPN 343, electrical instability with RPN 343, unstable temperature with RPN 343 and improper thermocouple installation. The results showed that the OEE value of the TS Analyzer machine has increased after the improvement.

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Section: Fig 1 Downtime Survey Datamentioning

confidence: 99%

Integration of FMEA method and overall equipment effectiveness to increase effectiveness of TS analyzer machine

Atikno¹,

Kusumah²

2022

j. sist. manaj. ind.

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“…Capacity planning requires two stages; the first stage is future demand, forcasted by traditional methods such as statistical concepts, and the second stage of forecasting is to determine the capacity and increase in size for each additional capacity. The capacity is an output level in a certain period and is the highest possible output quantity during that period and capacity can be adjusted to fluctuating sales levels and poured into the production schedule and if the lack of capacity causes failure to meet targets (Nusraningrum & Arifin, 2018;Nusraningrum & Senjaya, 2019;Ridwansyah et al, 2019;Setiabudi et al, 2018). Capacity is the level of an enterprise's ability to produce a good or service supported by the availability of facilities is the form of labor and equipment, and is usually expressed in the amount of output that can be produced for the periode a certain time (Rani, 2019;Adhiputra, 2021;Nasution et al, 2018)…”

Section: A Capacitymentioning

confidence: 99%

“…The Overall Equipment Effectiveness is the total measurement of performance related to the availability of the productivity and quality process (Nusraningrum & Arifin, 2018;Nusraningrum & Senjaya, 2019;Ridwansyah et al, 2019;Firmansyah, 2016). Some argue that OEE is a strong measurement for repair performance by eliminating six major losses to equipment (Farahani et al, 2020), and show how capable equipment or machines are in producing quality products compared to what they should be (Hudori, 2018).…”

Section: B Overall Equipment Effectiveness (Oee)mentioning

confidence: 99%

“…Six Big Losses is part of Overall Equipment Effectiveness to find out the losses caused by the production machine (Napitupulu et al, 2020;Nusraningrum & Arifin, 2018;Nusraningrum & Senjaya, 2019;Ridwansyah et al, 2019). Six big losses consist of three main parameters that affect the Overall Equipment Effectiveness value to determine the factors that cause the Overall Equipment Effectiveness value to be below standard namely downtime losses, speed losses, and defects losses (Dewanti & Putra, 2019;Pramesti, 2018;Rahayu et al, 2020).…”

Section: Six Big Lossesmentioning

confidence: 99%

“…The competition demands of an oil country tubular goods pipe is very high, so that the machine effectiveness is important consideration in a production process (Nusraningrum & Arifin, 2018;Ridwansyah et al, 2019). The machine must be produced on time, and meet the quality.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Increasing Production Capacity of Oil Country Tubular Goods Pipe Using Oee Methods

Solikhah

Nusraningrum²

2022

EJBMR

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The effectiveness of production equipment is very important to pay attention to maintain competition, coupling pipe threading process there has been an imbalance in the threading process time resulting in decreased output due to the number of rejected products which is decreasing in production capacity. To overcome the problem, the data was processed using mixed methods with a sequential explanatory approach, and the overall equipment effectiveness measurement method to analyze the calculation of availability, performance, and quality rate. To determine the root cause of the problem using fishbone diagram analysis and six big losses. The results of the study stated that the overall equipment effectiveness was below the world-class standard, which was below 85% with a difference of 49.74% being the factor causing the failure to achieve the coupling pipe production capacity. The low overall equipment effectiveness is influenced by the engine performance which is a total average of 42.61%, due to failed products and reworked products and the breakdown time for 460 minutes impacting in losses on the engine productivity. These findings pursue the company to monitor, and implement the overall machine effectiveness system to optimize the capacity production.

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Collaborative Optimization of a Matrix Manufacturing System Based on Overall Equipment Effectiveness

Pei,

Liu,

Zhuang

et al. 2024

Chin. J. Mech. Eng.

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When several traditional flow-shop lines operate in parallel, the operation mode with no communication between production lines will no longer be the optimal production paradigm. This paper describes matrix manufacturing systems (MMS) in a general manner from the perspective of related works, comparing different manufacturing organizational forms and their characteristics. Subsequently, MMS are extracted during the parallel production of multiple surface mount technology (SMT) lines. An overall equipment effectiveness (OEE) online calculation model and a collaborative optimization method are proposed based on the OEE of the MMS. The innovative idea of this study is to divide existing multiple parallel SMT lines into MMS. The efficiency of each matrix unit (MU) was calculated, and a collaborative optimization method was proposed based on an indicator (OEE). In this paper, an example of eight SMT lines is presented. The partitioning of MUs, OEE calculation of each MU, and the low OEE unit collaborative optimization method are described in detail. Through a case study, the architecture of the collaborative optimization model for the MMS was constructed and discussed. Finally, the improvement in the OEE proved the effectiveness and usability of the proposed architecture.

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Analysis of Overall Equipment Effectiveness (OEE) on Engine Power Plant Performance

Abstract: .

Cited by 5 publications

References 0 publications

Integration of FMEA method and overall equipment effectiveness to increase effectiveness of TS analyzer machine

Integration of FMEA method and overall equipment effectiveness to increase effectiveness of TS analyzer machine

Increasing Production Capacity of Oil Country Tubular Goods Pipe Using Oee Methods

Collaborative Optimization of a Matrix Manufacturing System Based on Overall Equipment Effectiveness

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