Analysis of Preventive Maintenance and Breakdown Maintenance on Production Achievement in the Food Seasoning Industry

Setiawan, Indra; Bahrudin, Ahmad; Arifin, Moh. Mawan; Fipiana, Wahyu Inggar; Lusia, Vivi

doi:10.31315/opsi.v14i2.5540

Cited by 3 publications

(1 citation statement)

References 7 publications

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“…The variable preventive maintenance has a marginally significant effect on production achievement. This means that improving preventive maintenance performance will influence or increase production achievement [16]. This is to ensure that the machine can sustain for a longer period in efficient condition.…”

Section: Maintenance Planmentioning

confidence: 99%

A Mini Review on Working Mechanism, Standard Operating Procedure (SOP) and Preventative Maintenance of Low Temperature Long Term (LTLT) Milk Pasteurizer

Asogan

Sazali

Said

et al. 2023

JMMST

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A small-scaled batch Low Temperature- Long Term (LTLT) pasteurizer is one of many types of pasteurizers that is being utilized in food-based industries particularly in dairies. It has a capacity of heating up the milk and holding the temperature for a certain amount of time to kill pathogenic microorganisms. The instantaneous heat up is caused by heat exchangers either in the form of plates or metal coils depending on the machine. The coil is circulated within the jacket of the tank where it heats up and holds the temperature. Hot water circulation will be in continuous movement around the milk to heat it up and maintain the desired temperature. After certain period, the efficiency of LTLT pasteurizer starts declining due to cumulated issues. Decline in efficiency will affect the output of the machine too. Instantaneous heat exchanges, leaking, unstable pressure and electrical problem degrades the machine over period if it is not complying with Standard Operating Procedure (SOP) and a proper Preventative Maintenance (PM) plan. The SOP and PM will increase the machine’s lifespan and maintain a good efficiency rate for longer period. This mini review paper will compile the possible PM plan and establish a sustainable SOP for the LTLT Pasteurizer.

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Section: Maintenance Planmentioning

confidence: 99%

A Mini Review on Working Mechanism, Standard Operating Procedure (SOP) and Preventative Maintenance of Low Temperature Long Term (LTLT) Milk Pasteurizer

Asogan

Sazali

Said

et al. 2023

JMMST

View full text Add to dashboard Cite

show abstract

Repair and Maintenance Management System of Food Processing Equipment

Afsharnia

Rohani

2023

Industrial and Applied Mathematics

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Predictive Maintenance Planning Using a Hybrid ARIMA-ANN Model

Kaynak,

Ervural

2024

Bitlis Eren Üniversitesi Fen Bilimleri Dergisi

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Predicting machine faults is crucial for maintaining operational efficiency in industrial settings, minimizing unplanned downtime, and ensuring customer satisfaction. Fault prediction helps identify faults and create maintenance schedules. Maintenance planning involves strategically scheduling activities to ensure the continuous operational efficiency of systems. This study focuses on reducing unplanned downtime in a food company by developing a predictive maintenance plan through machine fault prediction. Artificial Neural Networks (ANNs) are excellent in handling non-linear models, while the ARIMA model is adequate for linear models. However, real-world data often contains linear and non-linear elements, requiring hybrid models for improved accuracy. This study employs ARIMA, ANNs, and a Hybrid ARIMA-ANN model. The dataset is individually modelled using each approach. Using a 3-month machine fault dataset, predictive values for machine fault times are generated and statistically evaluated using metrics such as Mean Absolute Error (MAE), Mean Squared Error (MSE), Mean Absolute Percentage Error (MAPE), and Root Mean Squared Error (RMSE). The findings indicate that the hybrid model outperforms both ARIMA and ANN models. The food company can significantly reduce unplanned downtime and ensure operational efficiency using a hybrid model. Predictive maintenance planning can help the food company save costs and maintain a competitive edge in the market.

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Analysis of Preventive Maintenance and Breakdown Maintenance on Production Achievement in the Food Seasoning Industry

Cited by 3 publications

References 7 publications

A Mini Review on Working Mechanism, Standard Operating Procedure (SOP) and Preventative Maintenance of Low Temperature Long Term (LTLT) Milk Pasteurizer

A Mini Review on Working Mechanism, Standard Operating Procedure (SOP) and Preventative Maintenance of Low Temperature Long Term (LTLT) Milk Pasteurizer

Repair and Maintenance Management System of Food Processing Equipment

Predictive Maintenance Planning Using a Hybrid ARIMA-ANN Model

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