Analysis of Roughness Parameters of Lateral Back Surfaces of Model Hob Milling Tools During Cylindrical Gear Cutting

Abstract

The problem of generating is analyzed in science and practice in various ways by identifying it once as an element of the machine, and the second time as a part of production, that is, a final product. The nature of the materials of the machine elements, the loads in the contact zone, the relative velocities, the topography of the contact surfaces, and the temperature in the contact zone influence on the tribological characteristics of the elements, and hence on the characteristics of the tribo-mechanical systems. The surfaces of the tribo-mechanical elements of the machines through which mutual contact is realized are essentially thin layers of materials whose composition and properties differ significantly from the properties of the basic mass element material. There are a significant number of tribo-mechanical systems in the energy sector. Gear cutting is the most important operation in the production of gears. The quality of the gear cutting is one of the conditions for achieving the required quality of the work-piece. The gear is an element of a large number of tribo-mechanical systems. The geometrical parameters of the hob milling, the accuracy of the profiling and the accuracy of manufacture significantly affect the productivity and machining costs. In this paper, the topography and roughness parameters of lateral back surfaces of the model hob milling tools are analyzed before and after cylindrical gear cutting.

Tribological researches of triboelements topography of hob milling process of cylindrical gear serration

“…The change of topography in the development of tribological processes can be shown by the model as in the Fig. 8 [10,23]. For the correct analysis of tribological processes, but also tribologically correct construction, the roughness of the contact surfaces is especially significant.…”

“…The gear is an element of a large number of tribo-mechanical systems. The geometrical parameters of the hob milling, the accuracy of the profiling and the accuracy of manufacture significantly affect the productivity and machining costs [2,3,7,22,23,27]. In this paper, wear and roughness of the real hob milling tool, the topography and roughness parameters of lateral flank and tooth-face of the model hob milling tools are analyzed before and after gear cutting of cylindrical gears.…”

“…The surfaces of the model hob milling tools and measuring directions are shown in Fig. 13 [7,27,23].…”

“…From each of the eight subtypes of tools from the first part of experimental research, a tool with the highest arithmetic roughness was taken on that tool measurements of toothface were again performed. Measurement on tools were carried out in two directions, longitudinal (for module [7,27,23]).…”

An Integrated Approach for Design and Manufacture of Plastic Products

“…Other applications of RE include recovery of damaged or broken part, the design of a new component and a simulation model [1,2,7]. Sovilj-Nikic et al [11] measured roughness parameters of surfaces of the hob milling tools using the measuring device "MahrSurf PS1". Same device and same method were used for surface measurement of the manufactured part presented in this scientific paper.…”