Inspired by the transpiration in
the tree stem having a vertical
and porous channel structure, high efficiency of formaldehyde removal
is realized by the multi-scale micro–nano channel structure
in a hybrid P(AAm/DA)-Ag/MgO hydrogel coating cross-linked on microfiber-based
polyurethane. The present multi-scale channel structure is formed
by a joint effect of directional freezing and redox polymerization
as well as nanoparticles-induced porosity. Due to the large number
of vertically aligned channels of micrometer size and an embedded
porous structure of nanometer size, the specific surface area is significantly
increased. Therefore, formaldehyde from solution can be rapidly adsorbed
by the amine group in the hydrogels and efficiently degraded by the
Ag/MgO nanoparticles. By only immersing in formaldehyde solution (0.2
mg mL–1) for 12 h, 83.8% formaldehyde is removed
by the hybrid hydrogels with a multi-scale channel structure, which
is 60.8% faster than that observed in hydrogels without any channel
structure. After cross-linking the hybrid hydrogels with a multi-scale
channel structure to microfiber-based polyurethane and exposing to
the formaldehyde vapor atmosphere, 79.2% formaldehyde is removed in
12 h, which is again 11.2% higher than that observed in hydrogels
without any channel structure. Unlike the traditional approaches to
remove formaldehyde by the light catalyst, no external conditions
are required in our present hybrid hydrogel coating, which is very
suitable for indoor use. In addition, due to the formation of free
radicals by the Ag/MgO nanoparticles, the cross-linked hybrid hydrogel
coating on polyurethane synthetic leather also shows good anti-bacterial
capability. 99.99% of Staphylococcus aureus can be killed on the surface. Based on the good ability to remove
formaldehyde and to kill bacteria, the obtained microfiber-based polyurethane
cross-linked with a hybrid hydrogel coating containing a multi-scale
channel structure can be used in a broad field of applications, such
as furniture and car interior parts, to simultaneously solve the indoor
air pollution and hygiene problems.