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Reservoir development using Maximum Reservoir Contact (MRC) wells has taken significant leaps and bounds in the oil and gas industry in the last fifteen years with horizontal well length of more than 2500 meters. MRCs, a breakthrough in drilling technology, has enabled us to drill long horizontal producing or injecting sections, especially in low permeability or tight oil bearing layers. In such reservoirs, with the increased reservoir contact surface area, the wells are able to produce and inject at higher rates with lesser drawdowns. This increased productivity index helps to delay the gas and water breakthrough, reduce the conning and improve the GOR/Water-cut response. Hence, improving the sweep efficiency and the ultimate recoveries. On the other hand, MRC wells could potentially help to address the subsurface and surface congestion challenges especially in brown fields by reducing the overall development well count by 2 to 3 times. The production gain from long horizontal section is limited by the pressure drop within the well bore from toe to heel. Therefore, there is a technical limit to the production gain that can be achieved by increasing the horizontal section length. Drilling beyond this limit will incur cost without any prominent production gains. Hence, there would be a techno-economic limit to the optimal MRC well length. This paper present the screening study conducted to determine the optimal well length for an MRC well from a techno-economic point of view. A mechanistic fine gridded sector simulation model is used for this study. The MRC wells are segmented and considers the well bore hydraulic calculations for all the pressure loss elements. Different MRC well length scenarios are considered to compare the sweep efficiency and ultimate recoveries. The cost to benefit screening analysis is conducted for various MRC lengths, in relation with their associated costs and dynamic performance. The techno-economic analysis indicates that the MRC well length of around 10K ft is the optimal. Beyond this length, there is a marginal increase in incremental NPV and the relative difference in reduction of UTC gets minimal. The paper highlights the importance of a value assurance study conducted for the MRC well lengths that can potentially be considered for optimal field development/re-development. Each reservoir with its specific rock and fluid characteristics would worth this type of screening study with the help of numerical simulation tools. The choice of MRC well length would eventually have a great impact on the field development economics.
Reservoir development using Maximum Reservoir Contact (MRC) wells has taken significant leaps and bounds in the oil and gas industry in the last fifteen years with horizontal well length of more than 2500 meters. MRCs, a breakthrough in drilling technology, has enabled us to drill long horizontal producing or injecting sections, especially in low permeability or tight oil bearing layers. In such reservoirs, with the increased reservoir contact surface area, the wells are able to produce and inject at higher rates with lesser drawdowns. This increased productivity index helps to delay the gas and water breakthrough, reduce the conning and improve the GOR/Water-cut response. Hence, improving the sweep efficiency and the ultimate recoveries. On the other hand, MRC wells could potentially help to address the subsurface and surface congestion challenges especially in brown fields by reducing the overall development well count by 2 to 3 times. The production gain from long horizontal section is limited by the pressure drop within the well bore from toe to heel. Therefore, there is a technical limit to the production gain that can be achieved by increasing the horizontal section length. Drilling beyond this limit will incur cost without any prominent production gains. Hence, there would be a techno-economic limit to the optimal MRC well length. This paper present the screening study conducted to determine the optimal well length for an MRC well from a techno-economic point of view. A mechanistic fine gridded sector simulation model is used for this study. The MRC wells are segmented and considers the well bore hydraulic calculations for all the pressure loss elements. Different MRC well length scenarios are considered to compare the sweep efficiency and ultimate recoveries. The cost to benefit screening analysis is conducted for various MRC lengths, in relation with their associated costs and dynamic performance. The techno-economic analysis indicates that the MRC well length of around 10K ft is the optimal. Beyond this length, there is a marginal increase in incremental NPV and the relative difference in reduction of UTC gets minimal. The paper highlights the importance of a value assurance study conducted for the MRC well lengths that can potentially be considered for optimal field development/re-development. Each reservoir with its specific rock and fluid characteristics would worth this type of screening study with the help of numerical simulation tools. The choice of MRC well length would eventually have a great impact on the field development economics.
The objective of this paper is to demonstrate the application of MRC drilling for an increase of production demand and enhancing reservoir management strategy. A case study is presented herein for a layered carbonate reservoir, undergoing redevelopment plan with water injection scheme, where MRC strategy was deployed to tackle challenges of pressure maintenance and water breakthrough mechanism and limited wells productivity in tight area, Average porosity 20-23% and Average Permeability 2-30 md. Drilling and evaluation of 3 MRC wells was carried out in phases. The Planning phase included the reservoir modelling, selection criteria. Simulation modelling evaluated prospective performance in terms of oil sweep and cumulative production and effective well length range. The completion design assessment called for limited entry liner (LEL) completions to assure effective acid stimulation. In the execution phase, optimized well placement via Geosteering tools and the LEL completion set up is illustrated. Post commissioning, the technical evaluation for the MRC cases included a thorough surveillance monitoring base line of PLTS and MRT analysis pre and post stimulation. The evaluation results of MRC cases with conventional wells proved the value of MRC to accelerate production reserves and pressure support with higher wells deliverability. The three MRC wells deployed showed promising performance. Oil producer (OP-X1) was able to produce at almost double rate of nearby wells with lower drawdown, no Water breakthrough detected, and PI doubled post stimulation. Water injector (WI -X2) met the injection target and was scheduled for stimulation as the PLT showed that approximately 25% of the wells length was not contributing. One additional WI-X3 proved successful without stimulation. In overall first application of MRC led to: Well count optimization during the redevelopment phase (reduction of 20% total wells).Reactivating inactive elongating well life by minimizing inverse coning.Increasing and accelerating rates, +2 times and well PI/II enhancement by more than two folds.Water injection capacity enhancement and accelerated pressure support.Uniform profile across Horiz drain with Leff more than ~75% with LEL design.Estimated Capex saving of +24 MM drilling/surface tie in cost. The analysis presented helps to propose actions to improve and define the best production/injection scenario for efficient MRC deployment. The promising results can be a guidance to extend the implementation of the MRC for field development/re-development plans tackling pressure maintenance issues and tight reservoirs WBT mechanisms. The case studies presented capitalizes on Reservoir management best practices displaying systematic approach to screen and assess MRC well candidates (pre- and post-deployment) to maximize probability of success.
Automatic updates of simulation models with historical field performance and events is a challenging and time-consuming task that reservoir engineers need to tackle; whether it is to maintain history matched reservoir models (evergreen assets), undertake new calibration exercise or update forecasting studies. The challenge takes another dimension with increasing complexity of field operations (production/injection/drilling/workover), and well designs and configuration of downhole equipment. This paper presents an efficient workflow capitalizing on IR4.0 Digital Twin principles to automate the process of seamlessly integrating and updating historical wells’ information in reservoir simulation models. The objective of this workflow is to drive reservoir simulation towards capitalizing on digital transformation and the Live Earth models concept to revolutionize model calibration and history matching for superior quality of prediction with great confidence. Well data digitization in this workflow was achieved through automating well data acquisition, well data quality checking enforcement and well modeling in interconnected simulation applications. The workflow minimizes human manual interaction with data giving engineers the chance to focus more on reservoir engineering aspects of reservoir engineering tasks. The workflow consists of four steps. The first step is data acquisition in which various types of well data are fetched. The second step is data quality check in which data from different data sources is subjected to engineering and scientific measures (i.e. Quality Indices) that translate engineering knowledge and experience to detect possible data inconsistencies. The third and fourth steps cover exporting and importing relevant data within the reservoir simulation applications’ portfolio where various data types are handled and managed seamlessly. Data and event acquisition workflows were automated to provide seamless well data transfer between different data sources and reservoir simulation pre and post-processing applications. The different types of well data were obtained through automatic fetching from data repository (databases, petrophysical models … etc.). The Quality Check (QC) procedures were automatically performed against deviation surveys, perforations, casing/tubing, flowmeter, cores, formation tops and productivity/injectivity index. This helped in identifying data discrepancy, if any, including missing data entries and contradicting well events. The automation of these workflows significantly reduced the time needed for well data transmission/update to the reservoir models, eliminated human errors associated with data entry or corrections, and helped keeping the models up-to-date (evergreen). Incorporating the digital twin concepts enabled advanced automatic digitization of well information. It provided a data exchange solution that meets E&P requirements and provided more effective and efficient methods of connecting diverse applications and data repositories.
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