Applications of Additively Manufactured Tools in Abrasive Machining—A Literature Review

Deja, Mariusz; Zieliński, Dawid; Kadir, Aini Zuhra Abdul; Humaira, Siti Nur

doi:10.3390/ma14051318

Cited by 22 publications

(8 citation statements)

References 97 publications

(129 reference statements)

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“…Suryawanshi et al reported similar outcomes for AlSi12 as well. The elongated grain structure of AlSi10Mg and Al-Mg-Cu, on the other hand, has a dominant {1 0 0} texture along the build direction, as shown by Takata et al and Zhang et al [208][209][210][211][212][213][214]. These variances are attributed to variations in the melt pool shape geometry and consequently thermal gradients, while not being stated directly.…”

Section: Crystallographic Texture Of Laser-based Additvely Manufactur...mentioning

confidence: 98%

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Advancement of Magnesium and Aluminum Alloys in the Role of Additive Manufacturing

Sharma¹,

Grewal²,

Saxena³

et al. 2022

Preprint

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Magnesium and Aluminum alloys continue to be important in the context of modern and lightweight technologies. With the advancement of additive manufacturing (AM), components can be produced directly in a net shape, widen up the usage of magnesium and aluminum alloys as well as holding new ideas for the application of unique physical structures made feasible by 3D printing. Laser-based approach, one of the metal additive manufacturing (AM) methods, enables the formation of arbitrary 3D structures. With promising findings, research in this area is advancing quickly, bringing up a variety of potential applications in both the scientific and industrial sectors. Complex structures can now be manufactured easily utilizing AM technologies to meet the pre-requisite objectives like reduced part numbers, greater functionality, and lightweight, among others. AM has the ability to meet demands by lowering costs and speeding up the manufacturing process. Due to their popularity in numerous high-value applications, aluminum, and magnesium alloys are one of the key material systems being researched in the laser-based additive manufacturing approaches. The review here aims to comprehensively examine the additive manufacturing of magnesium and aluminum alloys, highlighting the influence of the laser-based additive manufacturing approach on the mechanical characteristics, microstructure, and tribological performance of magnesium and aluminum alloys.

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Section: Crystallographic Texture Of Laser-based Additvely Manufactur...mentioning

confidence: 98%

“…Inverse pole figure orientation map displaying the elongated grain structure's predominately {1 0 0}orientation along the build direction. Additionally, the orientation map reveals a finer grain structure at the melt's sides and top, but there is no clear dominating orientation[208,211].…”

mentioning

confidence: 96%

Advancement of Magnesium and Aluminum Alloys in the Role of Additive Manufacturing

Sharma¹,

Grewal²,

Saxena³

et al. 2022

Preprint

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show abstract

“…It is believed that the methodical distribution of grits on wheel surfaces can increase wheel life and improve surface roughness and eventually the grinding efficiency. 197 Qiu and Huang 198 fabricated the controlled arrangement of grinding wheels with the help of light resins-based AM technique which is shown in Figure 25. The FEM simulation of the fabricated wheel is performed to know the MRR, which is further verified by conducting the experiments.…”

Section: D Printing Of Grinding Wheelsmentioning

confidence: 99%

A comprehensive review on the grinding process: Advancements, applications and challenges

Kishore

Sinha

Singh

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part C:

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Grinding is a manufacturing process which significantly contributes in producing high precision and durable components required in numerous applications such as aerospace, defence and automobiles. This review article is focused to uncover history, witness the present and predict the future of the grinding process. While going through the literature, it has been observed that minimal work has been done in explaining the history, present status and future scopes of the grinding process. In this era of information and environmental awareness, sustainability aspects have become a primary concern of almost every research field. In the grinding process too, the research work includes ecological elements such as reducing the consumption of cutting fluids through minimum quantity lubrication, utilizing cryogenics, hybrid lubrication and cooling techniques that are still required to be explored critically. Further, some significant findings of the prevailing research in grinding include modification in grinding wheel surface, merging different grinding principles such as usages of the textured grinding wheel, ultrasonic grinding, 3D printing of grinding wheel and artificial intelligence in grinding are also presented. Another unascertained problem is the management of grinding swarf, which is being attended to by recycling it to fabricate composites which is expected to be another prominent domain of research. Further, the advancements taking place exhibit the potential of the grinding process, suggesting that its future is bright and ever-growing.

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“…Machining ceramic materials is still a big challenge for the industry [16]. Deja et al pointed out [17] that fabricating abrasive tools by additive manufacturing (AM) processes is one of the promising directions in the development of novel finishing processes. This is due to the fact that AM technologies offer new opportunities in the fabrication of parts with strictly defined inner and outer geometries [18][19][20].…”

Section: Introductionmentioning

confidence: 99%

“…The SLS method used to produce lapping tools has rarely been studied, as indicated by Deja and Zieliński [17]. Herein, a prototype lapping plate was prepared by the SLS method and applied in the flat-lapping of technical ceramics Al 2 O 3 .…”

Section: Introductionmentioning

confidence: 99%

A Pilot Study on Machining Difficult-to-Cut Materials with the Use of Tools Fabricated by SLS Technology

Deja

Zieliński

2021

Materials

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The growing use of contemporary materials in various industrial sectors, such as aerospace, automotive, as well as the oil and gas industry, requires appropriate machining methods and tools. Currently, apart from the necessity to obtain high-dimensional and shape accuracy, the efficiency and economic aspects of the selected manufacturing process are equally important, especially when difficult-to-cut materials, such as hard and brittle ceramics, have to be machined. In the research presented in this paper, a prototype tool fabricated from polyamide powder by the SLS method was used in flat-lapping of Al2O3 ceramics, showing the promising potential and efficacy of rapid tooling and manufacturing in the area of abrasive machining. The influence of the selected input process factors, such as machining time, the type of abrasive suspension, kinematic parameters, and unit pressure, on technological effects, was analyzed. The microscopic observations of the active surface of the prototype tool showed its reinforcement with loose diamond abrasive particles (size D107), resulting in the effective material removal and improved surface finish of Al2O3 ceramic samples. The directions for further development of tools fabricated by the SLS method for applications in abrasive machining were also envisaged by the authors.

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Applications of Additively Manufactured Tools in Abrasive Machining—A Literature Review

Cited by 22 publications

References 97 publications

Advancement of Magnesium and Aluminum Alloys in the Role of Additive Manufacturing

Advancement of Magnesium and Aluminum Alloys in the Role of Additive Manufacturing

A comprehensive review on the grinding process: Advancements, applications and challenges

A Pilot Study on Machining Difficult-to-Cut Materials with the Use of Tools Fabricated by SLS Technology

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