Abstract. In order to improve the accuracy and efficiency of special machining for a complex surface, a 2RPU-2SPR (where R, P, U, and S stand for revolute,
prismatic, universal, and spherical joints, respectively) over-constrained redundantly actuated parallel robot mechanism is proposed. And six performance evaluation indexes are established to ensure the working performance including workspace, motion/force transmission efficiency, stiffness, dexterity, energy efficiency, and the inertia coupling index. Furthermore, a collaborative optimal
configuration algorithm is conducted based on an orthogonal experimental design algorithm and a multi-objective particle swarm optimization algorithm. On the basis given above, a simulation analysis of a multi-objective optimization is conducted. Compared with two traditional, intelligent optimization algorithms of a multi-objective particle swarm optimization algorithm and an orthogonal experimental design method, the improved collaborative multi-objective optimization algorithm has a better optimization effect.