The present work aims to study the influence of different processing conditions, including temperature, roasting, the use of whole nuts, pressure (nozzle size) and speed of the screw‐press extraction process, on the minor components, mainly tocopherols, phenolics, and volatile components, contained in virgin pistachio oils (VPO) and their corresponding partially defatted residual cakes. An important increase in total polar phenolic (TPP) is observed in VPO processed at a temperature above 60 °C (e.g., 16.7–65.3 and 76.4 mg kg−1 at 130 °C and roasting conditions). TPP and the corresponding antioxidant activity also increase when a smaller nozzle diameter (3 mm) is used (16.7–35.4 mg kg−1; DPPH increases 36%), but no differences are observed when changing the screw speed. It is remarkable that the use of the whole pistachio (with its shell) helps to greatly enrich the oil in aromatic volatile compounds by up to 135%, with terpenes being the main family (e.g., 38.6–90.9 mg kg−1). Phenolic compounds and their antioxidant activity are higher in the residual cake when a higher processing temperature is used, for example, from 7260 to 12 250 mg kg−1 (at 40 and 130 °C, respectively). This result indicates their potential use as functional ingredients in food formulations.
Practical Applications: The edible oil market is expanding and creating new products, where nut oils are gaining space in the preferences of consumers. In this sense, the study of the effect of different oil extraction conditions on the minor composition may help to produce VPOs with a higher bioactive compound content and/or with desired organoleptic characteristics.
Virgin nut oils are minimally processed foods characterized by their typical aroma, taste, and minor bioactive compounds depending on the extraction and processing methods employed. Different technological conditions are studied using a screw‐press expeller to produce added value pistachio virgin oils and their residual cakes.