Here,
in situ Raman spectroscopy is used to develop a method for
determining in real time the percentage of esterification denoted
as Ester%, a key quality index of polymerization processes in polyester
industries. Specifically, Raman spectra of the polymerization (esterification
and polyesterification) of terephthalic acid (PTA) and 1,4-butanediol
(BDO) to obtain poly(butylene terephthalate) (PBT) are monitored as
a function of reaction time. They are processed through a background
subtraction algorithm to yield Raman spectra, which allows for the
identification and quantification of Raman bands corresponding to
the ester and carboxylic groups. The Ester% is calculated by the ratio
between the ester and carboxylic groups in terms of the characteristic
peak intensities or areas. The ratio based on the Raman peak areas
yields more satisfactory results, namely, the calculated values of
the Ester% are less noisy and agree better with those obtained by
titration. The established in situ Raman spectroscopy method allows
for real-time monitoring and quantification of the Ester% during the
polymerization process. It will be adopted for process optimization
and control at a pilot scale and ultimately at an industrial production
scale.