Designing heterostructure
materials at the nanoscale is a well-known
method to enhance gas sensing performance. In this study, a mixed
solution of zinc chloride and tin (II) chloride dihydrate, dissolved
in ethanol solvent, was used as the initial precursor for depositing
the sensing layer on alumina substrates using the ultrasonic spray
pyrolysis (USP) method. Several ZnO/SnO
2
heterostructures
were grown by applying different ratios in the initial precursors.
These heterostructures were used as active materials for the sensing
of H
2
S gas molecules. The results revealed that an increase
in the zinc chloride in the USP precursor alters the H
2
S sensitivity of the sensor. The optimal working temperature was
found to be 450 °C. The sensor, containing 5:1 (ZnCl
2
: SnCl
2
·2H
2
O) ratio in the USP precursor,
demonstrates a higher response than the pure SnO
2
(∼95
times) sample and other heterostructures. Later, the selectivity of
the ZnO/SnO
2
heterostructures toward 5 ppm NO
2
, 200 ppm methanol, and 100 ppm of CH
4
, acetone, and ethanol
was also examined. The gas sensing mechanism of the ZnO/SnO
2
was analyzed and the remarkably enhanced gas-sensing performance
was mainly attributed to the heterostructure formation between ZnO
and SnO
2
. The synthesized materials were also analyzed
by X-ray diffraction, scanning electron microscopy, energy-dispersive
X-ray, transmission electron microscopy, and X-ray photoelectron spectra
to investigate the material distribution, grain size, and material
quality of ZnO/SnO
2
heterostructures.