Silica aerogel-encapsulated
biocide crystals can potentially enhance
the protection efficiency of antifouling coatings, thereby lowering
the impact on nontarget aquatic life. In the present study, copper
pyrithione (CuPT) crystals are encapsulated by silica aerogel to obtain
loadings of 50–80 wt % CuPT. For optimal design of the heterogeneous
particles and mapping of the underlying biocide release mechanisms,
the aerogel-encapsulated biocide crystals are characterized by scanning
(transmission) electron microscopy, energy-dispersive X-ray spectroscopy,
thermal gravimetric analysis, mercury intrusion porosity, Brunauer–Emmett–Teller
analysis, and light scattering. The microscopic examination demonstrates
that the elongated CuPT crystals are encapsulated by a thin highly
porous silica layer. When varying the CuPT loading of the aerogels,
it is possible to tune the particle size, pore volume, and specific
surface area of the aerogels. Furthermore, this study suggests that
the hydrophilic aerogel-encapsulated CuPT, when used in antifouling
coatings, attracts seawater and contributes to an efficient controlled
release of active CuPT.