In
this paper, a new efficient one-step technical method was first
developed for the production of magnesium in the industry. The one-step
method could combine the two processes of dolomite decomposition and
magnesium reduction in the magnesium reduction retort. Thus, the high-temperature
carbon dioxide produced by the dolomite decomposition process could
be collected in a timely manner instead of being emitted into the
atmosphere, and excessive heat loss caused by the two separate processes
also could be almost completely avoided. This paper presents an experimental
study on the intrinsic chemical kinetics mechanisms of this new efficient
one-step technology. By applying each of the most likely solid-state
kinetic models, the kinetic parameters of the two reactions that reacted
during the dolomite decomposition stage and magnesium reduction stage
were evaluated, and the kinetic models that best verify the experimental
data were attempted. For the dolomite decomposition stage of the one-step
technology, the equation of the chemical kinetic model can be represented
by α2/2 = k
D1τ
in the temperature range of 1173–1473 K, and the apparent activation
energy was determined to be 160.6 kJ mol–1. For
the magnesium reduction stage of the one-step technology, the surface
reaction chemical kinetic model 1 – (1 – β)1/3= k
Sτ described very satisfactorily
the experimental values for the different reduction temperature. Then,
a one-step model incorporating the chemical reaction kinetics of the
dolomite decomposition stage and the magnesium reduction stage and
heat conduction was first developed. The simulations of the impact
of heating temperature on the dolomite decomposition stage and magnesium
reduction stage were carried out in the reduction retorts of the furnace
utilizing this model. The distribution of dolomite decomposition extent
in the retorts, the total extent of dolomite decomposition with time,
the distribution of magnesium reduction extent in the retorts, and
the total extent of magnesium reduction with time were studied in
detail. The analysis showed that the one-step technology is effective
in not only reducing the cycle time of dolomite decomposition stage
and magnesium reduction stage but also saving energy.