Nonthermal plasma activation of light alkanes is an encouraging
decarbonization strategy to produce chemicals or fuels from abundant
and/or flared carbon sources. However, prolific carbon growth on both
the catalyst and electrode has limited its practicality, requiring
additional knowledge of the carbon structure and growth mechanism
before breakthroughs are realized. Here, visual evidence is provided
for nonuniform diamond-like carbon (DLC) microstructures that materialize
in a coaxial dielectric barrier discharge (DBD) reactor flowing ethane
and He at 278 K. Through a connection to known behaviors of DBD microdischarge
patterns, the microstructure spacing was controlled by altering the
applied voltage (ΔV) of the plasma or the burning voltage (Ub). Additionally, carbon valorization through nitrogen incorporation
from N2 was explored as an orthogonal solution to carbon
mitigation, with N/C values >0.25 achieved and both sp2 and sp3 C–N bonding observed in the microstructures.