ABSTRACT:Structural changes of polyacrylonitrile (PAN) film, prepared by gelation/crystallization from solutions, were studied by the effect of nickel particles on the carbonization at various temperatures under argon atmosphere. The carbonized PAN at 800 C showed thread-like structures extended from nickel particles. At 1000 C, the thread-like structures changed to rod-like structures whose one end side was closed by a nickel particle or the aggregation. The disruption of rod-like structures occurred at 1200 C, and the carbonization at 1400 C provided new growth of carbon layers on the surface of spherulitic nickel particles. At 1600 C, fibrous textures were observed as residual traces of disrupted carbon layers by the overflow of melted nickel due to the thermal expansion. The graphitization degrees for G-and T-components in the films carbonized at 1600 C were investigated on the basis of X-ray diffraction intensity distribution from the (002) plane. The analysis was done in terms of the comparison between the experimental and theoretical diffraction intensity curves. The theoretical calculation was carried out by using a concept concerning the para-crystalline theory proposed by Hoseman and Bagchi from the viewpoint of the lattice fluctuation of the c-axis. Carbon materials with high-performance and functionality have been prepared by carbonization of organic compounds, such as polyimide, mesophase pitch, rayon, et al. [1][2][3][4][5] Recent studies suggested that fine particles of transition metals coexisting with these compounds provided considerable catalytic effect on acquiring the graphite structure at lower temperatures.6-10 Oya et al. 11,12 studied the catalytic graphitization of carbonaceous materials by doping different amount of an organic-nickel compound into a phenolic resin. They found that four kinds of carbon were obtained under different carbonization conditions by a high resolution electron microscope and X-ray diffraction. The effects of catalytic graphitization were termed as D-effect, T-effect, A-effect and Tn-effect. On the other hand, Hatori et al.13 studied the carbonization process, related to the catalytic effect of nickel and structural change during carbonization of polyimide films. They pointed out that nickel particles played an important catalytic effect to improve graphitization of polyimide. Further studies were carried out by Kiselev et al.14 and Bin et al. 15 for the graphitization degree of polyimide film at lower temperature in terms of catalytic role of nickel particles. Bin et al. studied catalytic effect of nickel particles and structural change during carbonization by using the three-layered polyimide film, and they succeeded to prepare tough graphite film (sheet), with the thickness of ca. 150 mm.Polyacrylonitrile (PAN) is also a well-known polymer as precursor to prepare carbon materials. [16][17][18] Kruk et al. prepared mesoporous carbons with sharp distribution pore size from PAN by using ordered and disordered mesoporous silica templates, and the detailed characte...