2021
DOI: 10.1007/s12666-021-02370-y
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Challenges and Future Prospective of Alternative Materials to Silica Sand for Green Sand Mould Casting: A Review

Abstract: Near-net shape casting having complex geometry is manufactured through the sand casting process. However, day by day, the availability of natural or synthetic silica sand has been decreasing and increasing the production cost of sand casting components. Therefore, there is a need to look into low-cost and readily available alternative materials to substitute the commercial-grade silica sand for the sand mould casting process. The constituent of silica sand is primarily silica (SiO 2 ), Al 2 O 3 , and Fe 2 O 3 … Show more

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Cited by 7 publications
(5 citation statements)
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“…Sand casting is one of the basic metal processing methods, extensively employed in sectors such as aerospace, aeronautics, power equipment, automobiles, mechanical manufacturing, etc. [ 1 , 2 , 3 , 4 ]. Currently, there is a growing demand for high-end castings such as single-crystal blades, rocket barrel bodies, missile hulls, etc.…”
Section: Introductionmentioning
confidence: 99%
“…Sand casting is one of the basic metal processing methods, extensively employed in sectors such as aerospace, aeronautics, power equipment, automobiles, mechanical manufacturing, etc. [ 1 , 2 , 3 , 4 ]. Currently, there is a growing demand for high-end castings such as single-crystal blades, rocket barrel bodies, missile hulls, etc.…”
Section: Introductionmentioning
confidence: 99%
“…National Steel Policy estimates 200 million tonnes of steel production in India by the year 2025 with more than 500 million tonnes of Iron ore requirement to be met by that time period [4]. Iron and steel production in India also accounts for more than 10 million tonnes of slag production per year [5]. This slag has the potential to serve as raw material for foundry and cement industries as a replacement for costly silica sand (SiO 2, Al 2 O 3 , Fe 2 O 3 ) [5].…”
Section: Introductionmentioning
confidence: 99%
“…Iron and steel production in India also accounts for more than 10 million tonnes of slag production per year [5]. This slag has the potential to serve as raw material for foundry and cement industries as a replacement for costly silica sand (SiO 2, Al 2 O 3 , Fe 2 O 3 ) [5]. Proper utilization of slag produced along with the optimization of production techniques in a fast and efficient manner is, therefore, the key to scaling up future production [6].…”
Section: Introductionmentioning
confidence: 99%
“…The new sources not only reduce the cost of casting products but also meet the scarcity of silica sand. Researchers and scientists are investigating the feasibility of industrial waste such as fly ash [4][5][6][7][8], ferrochrome slag [9,10], blast furnace slag [11][12][13][14], riverbed sand [15], and red mud [16] as an alternative to silica sand for sand mold casting process. On the other hand, some of the foundry industries are far away from the location where the silica sand having high SiO 2 content is available and they pay higher transportation costs, leading to an increase in the price of sand-casting products.…”
Section: Introductionmentioning
confidence: 99%