Acetone
purification is one of the most critical stages of its
production process, because a large amount of energy is required.
Due to this high energy consumption, the process turns out to be not
very sustainable and not friendly to the environment. In this sense,
the development of intensified alternatives that minimize energy consumption
in this process is of utmost importance. Besides, the safest possible
processes are sought, so it is necessary that the control properties
of these novel processes be studied at an early design stage. This
work proposes two new intensified systems for the purification of
acetone; the intensified schemes are a thermally coupled distillation
system with a side rectifier and a Petlyuk arrangement. The results
indicate that in this type of systems where interconnection flows
are used, the magnitudes of these flows have a direct impact on energy
consumption, because lower values of interconnection flows as in the
case of the thermally coupled system achieve a reduction, whereas
higher values as in the case of the Petlyuk system have a negative
impact. As for the control properties, the intensified schemes present
better values of the condition number with respect to the conventional
design, because the interconnection flows reduce the disturbance of
the manipulable variables. On the other hand, if the feed is disturbed,
the interconnection flows generate an increase in the disturbance
in the system, obtaining that the conventional system presents the
best values. Therefore, making a balance between the studied designs
and looking for a system that presents the best sustainability indicators,
the thermally coupled system obtains the best results with a 25.92%
energy saving and CO2 emission reduction with respect to
the conventional system and acceptable values for the control and
safety indexes.