ABSTRACT:Blending Amoco polysulfone Ude! P-1700 and Hoechst Celanese thermotropic liquid-crystalline polymer (TLCP) Vectra A-950 in a twin-screw extruder produced in-situ composites. An inclusion of TLCP did not notably change the thermal properties of polysulfone but the rheological properties were notably changed depending on the measured temperature and blend composition. In the vicinity of crystal-nematic transition temperature, an incorporation of TLCP into polysulfone increased the melt viscosity and gave rise to a large yield stress. Above the crystal-nematic transition temperature, however, TLCP dramatically decreased the melt viscosity and the resultant yield stress was very small. The tensile strength and modulus of as-spun polysulfone/TLCP fibers were increased as the TLCP content and spin draw ratio were increased. The increase in tensile strength with spin draw ratio was more noticed with the polysulfone/TLCP fiber containing higher TLCP content. Wide angle X-ray diffraction patterns suggested that the increase in tensile strength is ascribable to the enhanced molecular orientation and resultant fibrillation of TLCP. The compositional moduli of as-spun blend fibers were well fitted to the additivity rule of mixtures, viz., the Tsai-Halpin equation for the reinforcement of infinite aspect ratio.KEY WORDS Polysulfone / Vectra A-950 / In-Situ Composite / Blend / As-Spun Fiber / Rheology / Physical Properties / It has long been a subject of significant commercial importance for most polymer engineers to improve the thermal and mechanical properties of organic polymers. The ways to achieve this improvement in properties include synthesis of new polymers by molecular design, blending and alloying of existing polymers, and compounding a polymer with inorganic fillers or reinforcements. For the economical and practial reasons, an incorporation of inorganic materials has been widely adopted and has been commercially successful. However, inclusion of inorganic material component frequently brings about some serious problems during the fabrication process and the service period. Abrasion of processing equipments, flow instabilities resulting from high melt viscosities, and nonuniform product properties due to poor dispersion and poor interfacial adhesion, to name a few.t To whom all correspondence should be addressed.Recently, the in-situ reinforcement process based on the in-situ crystallization concept gives a promising clue to solve some of these problems. i -3 Kiss 4 has succeeded in avoiding such problems by adopting an in-situ composite technology, viz., by forming the reinforcing 1347 S. M. HONG et al. species in the matrix polymer on the spot during the fabrication process. Some fascinating advantages of this in-situ composite over the conventional inorganic reinforced thermoplastic composites are; a much enhanced processability due to the low melt viscosities, uniform product properties resulting from better dispersion of reinforcements, and less equipment damage. Further, the detrimental mechanica...