Glass fibre reinforced plastics (GRP) are used extensively in commercial and aerospace components such as canoes, automotive parts and helicopter rotor blades. [1] The primary constituent materials in GRP are the glass fibres (reinforcement) and a polymeric binder such as an adhesive (matrix). The adhesive is generally supplied in a liquid form and is used to ªwetº or impregnate the glass fibres. Once this has been achieved, the impregnated fibres are then subjected to controlled heating under pressure. A vacuum is sometimes applied to remove volatile materials such as solvents and entrapped air. This procedure is generally referred to as the cure cycle. There is significant interest in development of tools to optimise the processing of materials such as GRP, carbon and aramid reinforced composites. The motivation for this is that it can result in significant cost savings through reduced power consumption, optimised mechanical properties and lower rejection rates. With regards to the latter point, in general, the matrices used tend to be exothermic and autocatalytic, therefore, if the heating rate and heat dissipation is not controlled, it can result in a ªrun-awayº reaction resulting in thermal decomposition of the resin system within the processing equipment. This in turn can result in the emission of toxic decomposition products that will also dictate the need to undergo a lengthy procedure to clean the processing equipment. With reference to optimised processing of composites, numerous sensors and techniques have been reported such as optical fibre-based [2] and dielectric [3] sensors, ultrasound, [4] mechanical impedance [5] and thermal analysis. [6] Although the aforementioned sensors and techniques provide a unique opportunity for real-time process monitoring of composites, some of these sensor devices may be considered as an inclusion in the material, within certain industrial sectors. This therefore can dictate the need for the material with the embedded sensors to be re-certified for specified end-use applications such as aerospace. In the present study, we report on the use of conventional reinforcing E-glass fibres to monitor the processing of the composite. This was achieved by using the fibres as chemical sensors based on their ability to transmit light. We observed a distinctive change of the intensity of the light transmitted through these fibres during the so-called cure process. This change in the transmission intensity during processing was attributed to the change in the refractive index of the resin as a function of cure.To investigate the use of conventional reinforcing E-glass fibres as chemical sensors for process monitoring of composites, an intensity-based approach was used whereby the reinforcing E-glass fibres were used as light guides. The proof-of-concept experiment for this involved using cladding materials such as air, water, silicone oil and silicone resin. The refractive indices of these claddings were lower than that of the E-glass fibres (1.56 at 23 C and 589.3 nm). The reinfo...