Garnets such as Li7La3Zr2O12 (LLZO) are important
Li+ conducting ceramics
for potential use as solid electrolytes in solid-state batteries.
However, LLZO is predominately prepared by using solid-state reaction
methods, despite the high energy cost, multiple steps involved, and
large particle sizes of the resultant material. Herein, molten salt
synthesis (MSS) is applied to prepare Ta-doped LLZO (Li6.4La3Zr1.4Ta0.6O12, LLZTO),
demonstrating that control over the Lux–Flood basicity of the
molten salt medium enables drastic reduction in the formation temperature
relative to other synthetic methods. Each of the reaction media investigated,
including eutectic LiCl–KCl, a mixture of LiCl–LiOH,
and highly basic ternary mixtures of LiNO3–LiOH–Li2O2, can be used to synthesize LLZTO under the appropriate
experimental conditions. In the last case, garnet powders with predominately
submicrometer particle sizes are obtained at temperatures as low as
550 °C. Sintered LLZTO pellets with high room temperature ionic
conductivity can be obtained by using powders from each MSS method.
LLZTO powders synthesized from the highly basic melts show good densification
due to the small particle sizes (0.2–1 μm) and exhibit
total ionic conductivity as high as 0.61 mS cm–1. The results show that molten salt synthesis in media with high
Lux–Flood basicity is an attractive low-temperature synthetic
approach to achieving highly conducting garnet electrolytes.