Direct-contact prelithiation (PL)
is a facile, practical, and scalable
method to overcome the first-cycle loss and large volume expansion
issues for silicon anode (with 30 wt % Si loading) material, and a
detailed study is absent. Here, an understanding of direct-contact
PL as a function of the PL time, and the effects of externally applied
pressure (weight), microstructure, and operating temperature have
been studied. The impact of PL on the Si–C electrode surfaces
has been analyzed by electrochemical techniques and different microstructural
analyses. The solid electrolyte interface (SEI) layer thickness increases
with the increase in PL time and decreases after 2 min of PL time.
The ideal PL time was found to be between 15 (PL-15) and 30 (PL-30)
min with 83.5 and 97.3% initial Coulombic efficiency (ICE), respectively,
for 20 g of externally applied weight. The PL-15 and PL-30 cells showed
better cyclic stability than PL-0 (without prelithiation), with more
than 90% capacity retention after 500 cycles at 1 A g–1 current density. The discharge capacities for PL-15 and PL-30 have
been observed as highest at 45 °C operating temperature with
limited cyclability. We propose here a synchronization strategy in
prelithiation time, pressure, and temperature to achieve excellent
cell performance.