injection molding. [5] In this case the TiAlN coating is in contact with an oxygen containing polymer melt at a temperature of 500-700 K. Among the plethora of parameters that govern the development of specific surface-near multilayer structures upon oxidation the stoichiometry and internal structure of the coating previous to oxidation is of central importance. These latter aspects can be tailored up to a certain point through control of the deposition process. In particular, high power pulsed magnetron sputtering (HPPMS) has gained much attraction recently for the deposition of hard coatings with high density and improved properties in terms of adhesion, hardness, and low surface roughness. [6][7][8][9] The reason for the increased quality of HPPMS-deposited films lies in the highly increased fraction of ionized species during deposition, which allows for a higher degree control on the growing film structure. [9] However, independently of the degree of control achievable during the deposition process, a final issue critical for the establishment of a top oxide layer is the way samples react to different ambient conditions once the deposition process is finished. This aspect has been explored both theoretically and experimentally. Music et al., for example, used ab initio molecular dynamics to investigate the interaction of TiAlN surfaces with residual and environmental gases, namely O 2 , H 2 O, and CO 2 . [10] Greczynski et al. showed experimentally how the surface composition of TiN films dramatically changed as function of the conditions in which the venting procedure is performed. [11] In short, in order to achieve specific oxideterminated surfaces, the basic mechanisms by which thermal oxidation proceeds in the medium temperature range need to be better understood.Preliminary experimental investigations of the oxygen chemisorption layer of HPPMS-deposited TiAlN have been already performed, showing that the oxygen chemisorption is self-limited and results into a surface segregated Ti 2 O 3 layer. [12] However, the present work is intended to provide a more accurate microscopic model of the chemisorption layer by using combined in situ X-ray Photoelectron Spectroscopy (XPS) and Low Energy Ion Scattering (LEIS). Based on the results obtained, a microscopic model of the oxidation of TiAlN at medium temperatures which are relevant for polymer processing will be developed.
The thermal oxidation of TiAlN hard coatings deposited by High Power PulsedMagnetron Sputtering (HPPMS) is investigated at room temperature and 800 K at oxygen pressures ranging from 10 −6 to 10 −2 Pa by means of in situ X-ray and Ultraviolet Photoelectron Spectroscopy as well as Low Energy Ion Scattering. The spectra reveal that oxygen binds selectively to titanium during the initial chemisorption step and simultaneously some oxygen is dissolved into subsurface layers, which stay metallic. Enhanced oxidation results into continuous formation of a multilayered oxide film including oxynitride TiAl(O,N) as a metastable reaction product buried be...