Zn-Ni alloys were prepared in an alkaline bath with 5,5 -dimethylhydantoin (DMH) and Na 4 P 2 O 7 · 10H 2 O as the complexing agents. The electrochemical behaviors of Zn-Ni alloy and Zn only on Pt and glassy carbon (GC) electrodes were investigated by cyclic voltammetry (CV), chromoamperometry (CA) and cathode polarization. Results show that DMH is the main complexing agent in the bath. Different behaviors of CV curves on Pt and GC electrodes were observed. The effects of Ni 2+ /Zn 2+ ratio and bath temperature on CV curves were investigated. The transfer coefficient (α) and diffusion coefficient (D) were also calculated. The nucleation growth processes of Zn-Ni alloy and Zn only show an agreement with three-dimensional progressive growth. Zn-Ni alloy coatings were also characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS). The morphology of deposits is rectangular pyramid. The grain size decreases with the extension of the electrodepositing time and the decrease in the deposition potential can also lead to the decrease of grain size in deposits. The phase structure changes from the mixture of η and γ phases to single γ phase with (411) Zn-Ni alloy coatings are widely used to provide good protection for steel as replacements for Cd coatings in anticorrosion applications.
1,2They also have attracted great interests in relatively aggressive environment, i.e. high temperatures and severe oxidizing conditions.3 It has been reported that the processes of Zn-Ni alloy deposition can be divided into two types, the acid type and alkaline type. Most of Zn-Ni alloys are electrodeposited from the acid bath, 4,5 which displays a higher current density but poor distribution of the plated metal. However, the commercial alkaline bath used for Zn-Ni alloy deposition contains cyanide, which is toxic and carcinogenic to human health. In recent years, many attempts were done to investigate the alkaline non-cyanide bath and a number of complexing agents, such as tartrate, 6 sodium acetate, 7,8 amine, 9 triethanolamine, 10 glycinate, 11,12 ethylenediamine, 13 citrate and urea have been proposed. Among them, most of the complexing agents are used to complex Ni 2+ in the alkaline zincate bath which has a relatively low current efficiency and few effects have focused on investigating the alkaline non-zincate electrolyte due to its poor stability. Therefore, it is very urgent to find an alkaline non-zincate bath with high current efficiency and good stability to replace the cyanide bath.It is expensive and time-consuming to study a new complexing agent. Our research group has successfully used 5,5 -dimethylhydantoin (DMH) as the main complexing agent to electrodeposit Au, 14 Ag, 15 and Cu 16 in alkaline non-cyanide bath. According to their results, it can be concluded that DMH mainly has two different roles in metal electrodeposition. One is to complex the metal ions and the other is to adsorb on surface of the cathode. It is pos...