“…Until now, there have been some attempts on solving this supervisory control problem. These begin with some model-based control and optimization methods, such as real-time optimization (RTO) [25], model predictive control (MPC) [2,[26][27][28] and adaptive decoupled control [29,30]. But, these methods are hard to be applied in practical MGPs, as accurate modeling is difficult to achieve or the established models do not accurately describe the actual dynamic processes.…”
“…Until now, there have been some attempts on solving this supervisory control problem. These begin with some model-based control and optimization methods, such as real-time optimization (RTO) [25], model predictive control (MPC) [2,[26][27][28] and adaptive decoupled control [29,30]. But, these methods are hard to be applied in practical MGPs, as accurate modeling is difficult to achieve or the established models do not accurately describe the actual dynamic processes.…”
“…Since both crushing and grinding machines behave generally as constant loads, their torque characteristics (torque versus speed) is almost constant for a given loading level. 2 Knowing that the mechanical power is proportional to the rotational speed, the mechanical power of the HPGR can be therefore approximated to a linear function of the speed with the proportional constant being the torque demand. This is proven by Eq.…”
Section: Energy Modelmentioning
confidence: 99%
“…In Ref. [2], a linear programming supervisory control is employed to maximize the grinding circuit throughput, while in Ref. [3], the grinding circuit throughput is maximized using an expert system based on fuzzy logic where an increase of 10% in feed tonnage is achieved.…”
Section: Introductionmentioning
confidence: 99%
“…[4,5], the cost function to be maximized is taken as the grinding circuit profit instead of the grinding circuit throughput as in Refs. [1,2,3]. The Hooke and Jeeves search routine algorithm is used in Ref.…”
Section: Introductionmentioning
confidence: 99%
“…[7,8,10,15] are those where open loop systems optimization is applied, while in Refs. [1,2,3,4,5,6,9,11,12,13,14,16], a closed-loop systems 3 optimization is applied.…”
This work proposes a systems optimization control model for energy management of a parallel crushing process made up with high-pressure grinding rolls (HPGR) machines. The aim is to reduce both energy consumption and cost through optimal control of the process and load shifting, respectively. A case study of a copper crushing process is solved under three scenarios in order to evaluate the effectiveness of the developed model. Simulation results show that 41.93% energy cost saving is achieved through load shifting by coordinating the rotational speed of HPGRs. It is further shown that the energy saving can be achieved when the two HPGRs are not operated with equal overall efficiency, but also through a small decrement in rolls operating pressure. In the first case, 1.87% energy saving is obtained while in the last case, about 4.5% energy saving is achieved for every decrement of 0.2N/mm 2 in rolls operating pressure without significant change in product quality.
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