2009
DOI: 10.1021/op900237x
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Continuous Crystallization of Pharmaceuticals Using a Continuous Oscillatory Baffled Crystallizer

Abstract: In this paper, we report an investigation into the continuous crystallization of a model active pharmaceutical ingredient (API) using a continuous oscillatory baffled crystallizer (COBC). The results show that continuous crystallization offers significant advantages in terms of process, operation and costs, and delivers the isolation of the model API in just over 12 min compared to the 9 h and 40 min in a batch process.

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Cited by 286 publications
(287 citation statements)
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References 30 publications
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“…As a result, there is often near perfect mixing in the radial direction and limited dispersion in the axial direction, which means that the assumptions of a plug flow device are likely to apply. A relatively high slurry mean velocity along the tube is required to avoid the sedimentation of crystals (or, in the case of an oscillatory baffled crystallizer 17 , high-frequency oscillations are introduced to suspend the crystals and produce a narrow residence time distribution, but not perfect plug flow, as is discussed at the end of this section). Often it is reasonable to assume that the tubular crystallizer is a plug-flow crystallizer and therefore requires only one spatial dimension, i.e., the tube axial length, in a mathematical model.…”
Section: Mathematical Modelling Of Plug-flow Crystallizermentioning
confidence: 99%
“…As a result, there is often near perfect mixing in the radial direction and limited dispersion in the axial direction, which means that the assumptions of a plug flow device are likely to apply. A relatively high slurry mean velocity along the tube is required to avoid the sedimentation of crystals (or, in the case of an oscillatory baffled crystallizer 17 , high-frequency oscillations are introduced to suspend the crystals and produce a narrow residence time distribution, but not perfect plug flow, as is discussed at the end of this section). Often it is reasonable to assume that the tubular crystallizer is a plug-flow crystallizer and therefore requires only one spatial dimension, i.e., the tube axial length, in a mathematical model.…”
Section: Mathematical Modelling Of Plug-flow Crystallizermentioning
confidence: 99%
“…These processes have been identified as a more efficient method of separating and purifying pharmaceutical compounds, than traditional batch crystallisation processes. 149 The reactor design was compartmentalised into three temperature controlled sections. Each section of the part has channel networks above and below the reactor flow path, which are designed to have heated and cooled fluids pumped through.…”
Section: Sl Partmentioning
confidence: 99%
“…[44] developed a continuously operated oscillatory baffled flow device for chemical synthesis [45,46] and crystallization [45,[47][48][49] application, whereas the multiphase mixtures are dispersed by means of a pulsed flow through orifices. Further possible applications were claimed, such as liquid-liquid separation [46].…”
Section: Introductionmentioning
confidence: 99%
“…Further possible applications were claimed, such as liquid-liquid separation [46]. For the crystallization application, this type of equipment is often referred to as "continuous oscillatory baffled crystallizer" (COBC) [47]. Commercially available equipment ranges from V = 1.25 to 3.50 L internal volume for the DN15 device [44], and a DN25 device with V = 12 L was reported [47].…”
Section: Introductionmentioning
confidence: 99%