Highly
flexible, bendable, stretchable, and ultralightweight microwave
absorbers (MA) that can handle harsh environments are essential for
conformal surface coating in aerospace and defence industries. Hence,
crystalline carbon nanotubes (CNTs) are grown on carbon fibers (CFs)
using the chemical vapour deposition technique (CVD) and embedded
in polyurethane (PU) to obtain MA. The fabricated MA is flexible,
highly stretchable (>400%), has a low percolation threshold (0.1
wt
%), ultralightweight (0.35 wt %), and thin nanocomposite for enhanced
microwave absorber performance. The thickness of MA is optimized to
achieve the impedance matching condition by utilizing the CST microwave
studio simulation and verified experimentally. The minimum reflection
loss (R
L) of −52.53 dB with effective
absorber bandwidth (EAB) covering the complete X band at a 2.4 mm
thickness is obtained for just 0.35 wt % CFCNT. The negligible change
in R
L and EAB after 1000 bending cycles
and 2 h of water-bath sonication confirms the operating efficiency
of MA in harsh environmental conditions. The mechanism of microwave
absorption in the case of CF and CFCNT-based MA is elucidated concerning
microwave properties, electrical conductivity, and morphology. The
CST microwave studio simulation is also extended from the X band to
the Ku band (12.4–18 GHz) for broadband microwave absorber
application.