Using a Ni−Sn heterometal alkoxide, [Ni2Sn2(OtBu)8], in a chemical vapor deposition (CVD)
process, thin films of biphasic composite, Ni3Sn4/SnO2, have been obtained. Due to the
presence of two metal atoms in a single molecule, the decomposition occurs at a molecular
level resulting in homogeneous incorporation of intermetallic Ni3Sn4 in an SnO2 matrix. The
CVD experiments performed at different temperatures (450−550 °C) show that the obtained
composite results from two chemical processes: (i) disproportionation of Sn(II) species and
(ii) the redox reactions ocurring between Sn(II) and Ni(II) species. Fragmentation of the
precursor and disproportionation of the tin(II) component dominate up to 500 °C, resulting
in the formation of NiO, Sn(0), and SnO2. Redox reactions are favored at higher temperature
(550 °C) which lead to the formation of the Ni3Sn4 alloy. This alloy−metal oxide composite
has been deposited on different substrates (steel, copper, silicon wafer), and no heterogeneity
was observed on a micrometer level (energy-dispersive X-ray analysis). Powder X-ray
diffraction patterns of the deposits obtained at 550 °C show Ni3Sn4 and SnO2 as the only
crystalline phases. The scanning electron micrograph images reveal a microstructured surface
with a fibrous morphology. High-resolution transmission electron microscope investigations
show a bimodal mixture where the Ni3Sn4 crystallites (ca. 60−80 nm) are uniformly dispersed
in a SnO2 matrix (30−45 nm). Well-developed lattice fringes, for both particle types,
corroborate the crystalline nature of the two phases. The isomeric shift in the Mössbauer
spectrum of the CVD deposit, when compared with the Ni3Sn4 and SnO2 standards, confirms
the biphasic nature of the obtained material and shows the composition to be Ni3Sn4/SnO2.
Electron spectroscopy for chemical analysis (ESCA) studies performed on both (i) as obtained
and (ii) argon sputtered samples established the elemental composition, the oxidation states
of the Ni and Sn atoms, and the effect of atmospheric oxidation on the metal atoms located
on the surface of the layers. Further characterization of the Ni−Sn intermetallic phase was
achieved by detailed ESCA and high-resolution transmission electron microscopy (HR-TEM)
studies.