Thin-film
fabrication of metal organic frameworks (MOFs) has been
explored for a range of applications, including separations, catalysis,
sensing, and charge transport. However, many fabrication techniques
have obstacles, including slow crystallization, control over film
thickness, and control over crystallinity. Recently, a meniscus-guided
coating technique, called solution shearing, has been shown to create
MOF thin films within minutes and with control over the film thickness.
However, there have been no previous reports of solution shearing
based evaporative crystallization of zirconium-based MOFs, which have
been widely studied for the aforementioned applications. Here, for
the first time, we show that (i) the zirconium 1,4-dicarboxybenzene
MOF, UiO-66, can be formed using evaporative crystallization during
solution shearing, and (ii) a wide range of parameters can be tuned
to control the film thickness, coverage, and crystallinity. Finally,
we bring the solution shearing technique closer to separation applications
by growing a full film of UiO-66 crystals up to the resolution of
scanning electron microscopy (SEM) on anodic alumina oxide (AAO).
This is the first instance of UiO-66 crystals being formed using an
evaporative crystallization-based flow coating method, and solution
shearing shows the promise to be applicable to form large area zirconium-based
MOF crystals in a rapid manner (within seconds to minutes).