Spherical
crystallization is an effective way to increase particle
size, raise bulk density, and improve flowability and compressibility
of crystals with small sizes, especially needle-like and flake-like
microcrystals. In this work, a reverse antisolvent crystallization
method was used to obtain the spherical crystals of carnosine instead
of commercially available needle-like carnosine material. Besides,
the solubility of carnosine in a binary solvent mixture of water +
ethanol was measured at temperatures ranging from 288.05 to 323.15
K by using a gravimetric method under atmospheric pressure to optimize
this crystallization process and increase the yield of carnosine.
On the basis of these thermodynamic data, single factor analysis in
a reverse antisolvent crystallization process was performed, including
carnosine aqueous solution concentration, feeding rate, volume ratio
of solution to antisolvent, temperature, and stirring speed. Polarizing
microscopy, particle size distributions, and in situ particle vision
measurements were used to characterize and monitor the carnosine spherical
crystals during the reverse antisolvent crystallization process. Finally,
monodispersed, several hundred micrometer-sized carnosine spherical
crystals with a higher bulk density (0.224 g/mL) and smaller repose
angle (39°), which indicated better flowability, were successfully
crystallized, and a feasible formation mechanism was proposed.