Copper ammonia leaching from smelter slag

Abstract

Copper smelter slag can be considered as an important source for using in the copper hydrometallurgy. Ammonia leaching seems to be attractive for processing copper slag. Under the influence of ammonia, copper, which is part of the minerals of copper, forms soluble ammonia complexes, while iron precipitates as insoluble compounds. In the present work, the possibility of leaching the copper smelter slag (1.26 wt.% Cu) of the Balkhash smelter using NH 4 OH solutions was considered. The effect of experimental factors (leaching duration, reagent concentration, temperature, stirring rate, as well as a solid-to-liquid ratio) on the extraction of copper into solution was studied. It was found that the extraction of copper into solution increases with increasing temperature (in the studied range 298-333 K), pulp density (up to 10 pct) and stirring rate (up to 800 rpm). The concentration of NH 4 OH almost does not affect on the level of copper extraction in the range of 1-4 M. The following experimental conditions provide the recovery of 65% of Cu into ammonia solution: 1M NH 4 OH, T = 333 K, particle size 90% < 200 mesh, solid-to-liquid ratio 10 pct, stirring rate 800 rpm, and leaching duration 180 min, 65% of copper is extracted into the solution. Shrinking core model with mixture kinetics was used to describe the process of ammonia leaching of copper from smelter slag. The activation energy and pre-exponential factor for the reactions of copper dissolution were calculated to be 16.2 ± 0.7 kJ/mol and 0.138 ± 0.001 min-1 , respectively. The relatively low value of the activation energy indicates that the rate of the overall leaching process is controlled mainly by the processes of mass transfer rather than by the rate of chemical reactions of copper dissolution.

Copper Mineral Leaching Mathematical Models—A Review

“…There are several works in literature where SCM models were applied in recent years [ 128 , 129 , 130 , 131 ], for example, Nadirov et al [ 128 ] model copper ammonia leaching from smelter slag, studying the effect of experimental factors (leaching duration, reagent concentration, temperature, agitation rate, as well as a solid-liquid ratio) on copper extraction; Tang et al [ 130 ] develop a kinetic study on metal leaching mechanisms from the upper surface layer of copper aluminates and copper ferrites; Hosseinzadeh et al [ 129 ] model the copper dissolution process from the crushing circuit rejects of a copper heap leaching. The results indicated that the dissolution rate could be controlled by both the chemical reaction and the diffusion process, though the diffusion process was the dominant mechanism in the investigated system, where C , S / L , n , and d p represent the reagent concentration, solid-to-liquid ratio, stirring rate and particle size, respectively.…”