Corrosion of Silicate Glasses and Glass-Ceramics Containing EAF Dust in Acidic Solution

Abstract

The corrosion behavior of glass and glass-ceramics fabricated with silicate glass frit mixed with 50~70 wt% EAF dust in the acidic solution was analyzed by both heavy metal leaching test and microstructural observation. The crystallization temperature, Tc of glassy specimens was around 850 measured by DTA and the heat treatment temperature to crystallize a glassy specimen was selected as 950 / 1 hr. The spinel crystal peaks were found in XRD analysis for the glass containing dust > 60 wt%. For the glass-ceramics, however, the spinel peaks in a specimen containing dust > 50 wt% was found with weak willemite peaks. The glass and glass-ceramic specimens showed the first stage of corroding reaction according to Clark models in acidic solution. The glass-ceramic specimens showed much lower a heavy metal leaching concentration than that of glass specimens in the corrosion test in acidic solution of pH=2.95. Especially, the glass-ceramics containing dust 60 wt% showed a heavy metal leaching concentration of 66 % Pb, 60 % Zn and 98 % Fe lower than that of glass specimens due to crystal phases formed, thermodynamically more stable than a glass network structure. From the leaching test that more Zn ion leached out than Fe ion, the spinel crystal phase [ZnFe2O4] showed better corrosion resistant in the acidic solution than the willemite [Zn2SiO4].

Using Vitrification for Sewage Sludge Combustion Ash Disposal

“…Pelino [53] describes vitrification of zinc dust electric-arc furnace with the addition of cullet and sand. On the other hand, Kim et al [54] added steelmaking waste to 30-50% calcium borosilicate, which melts at 1350ºC. Attempts at vitrification of slag with the addition of sand and dolomite were also conducted by Duca et al [55], who found that the product can be used as a replacement for pottery.…”