ABSTRACT:New methods to visualize polymer morphologies in three-dimension (3D) in polymer science are reviewed. Here we concentrate on one of such 3D imaging technique, transmission electron microtomography (TEMT), and introduce some experimental studies using this novel technique. They are block copolymer morphologies during order-order transition between the two different morphologies and block copolymer thin film morphology also during morphological change due to confinement. Direct visualization of 3D structure of silica particle/rubber composite and related morphological analyses are shown. Subsequently, as a very hot topic of the 3D imaging, we show for the first time to characterize the morphological change in a silica particle/rubber composite upon stretching. It was found that the aggregates of silica particles were broken down upon stretching and many voids were generated near and between the silica particles. Local stress upon stretching inside the composite was inferred from the image intensity of the 3D reconstructed image. The local stress was found not only near the silica particles but also near the top of the voids. The observations indicated that the local stress increases the modulus, causing voids to form along the stretching direction. The thickness of the specimen after the stretching was also estimated from the 3D volume data, which turned out to be non-uniform and thinner than what is expected from the affine deformation. These experimental findings indicate that the rubber composite does not obey the assumption of the affine deformation at the nano-scale. Polymer materials are ubiquitous in our daily life. Such materials often consist of more than one species of polymers and thus become multi-component systems, such as in polymer blends, 1,2 block copolymers, 3 and fillers/polymer composites. 4 The multi-component systems often show phase-separated structures due to immiscibility of constituents. Studies to characterize such morphologies inside the materials have been growing intensively over the past few decades. Academic interest in complex fluids (to which polymeric systems belong) as well as the ceaseless industrial need for developing new materials motivates such studies.In academia, pattern formation and self-assembling processes of multi-component polymer systems are one of the most fascinating research themes in nonlinear, non-equilibrium phenomena.1 Likewise, nanometer-scale periodic structures formed in block copolymers in their equilibrium state are interesting because their self-assembly is driven by the subtle balance between the entropic block chain conformation and enthalpic interaction between the constituents.
3In industry, phase-separated polymer systems provide an important route to achieve superior physical properties. Hence, the structure-property relationship in multi-component polymeric materials is of significant importance, basic studies on which eventually render new designs of polymer materials satisfying the diverse requirements of industry.Filler/polymer comp...