Grain boundary engineering (GBE) primarily aims to prevent the initiation and propagation of intergranular degradation along grain boundaries by frequent introduction of coincidence site lattice (CSL) boundaries into the grain boundary networks in materials. It has been reported that GBE is effective to prevent passive intergranular corrosion such as sensitization of austenitic stainless steels, but the effect of GBE on transpassive corrosion has not been clarified. In the present study, a twin-induced GBE utilizing optimized thermomechanical processing with small pre-strain and subsequent annealing was applied to introduce very high frequencies of CSL boundaries into type 304 austenitic stainless steels containing different phosphorus concentrations. The resulting steels showed much higher resistance to transpassive intergranular corrosion during the Coriou test, in comparison with the as-received ones. The high CSL frequency resulted in a very low percolation probability of random boundary networks in the over-threshold region and remarkable suppression of intergranular deterioration during GBE.KEY WORDS: grain boundary engineering; coincidence site lattice; thermomechanical processing; austenitic stainless steel; intergranular corrosion.of CSL boundaries into 316 austenitic stainless steel and consequently decreased the susceptibility to intergranular corrosion significantly.Intergranular corrosion of stainless steels can be divided into passive and transpassive corrosion, depending on the electrode potential region of the environment. 19,20) The previous studies have demonstrated that GBE is effective for preventing intergranular corrosion at passive potentials by sensitization due to intergranular carbide precipitation in 304 and 316 austenitic stainless steels. 11,15,16) Meanwhile, intergranular corrosion possibly occurs for stainless steel due to the preferential dissolution of phosphate and/or phosphorus segregated at grain boundaries under corrosion environment at transpassive potentials.21-27) GBE may probably be also effective to suppress the transpassive intergranular corrosion of austenitic stainless steels. The present study aimed to examine the effect of GBE on the transpassive intergranular corrosion of type 304 austenitic stainless steels containing different concentrations of phosphorus.
Experimental ProceduresThe chemical compositions (mass%) of two 304 austenitic stainless steels used in the present study are shown in Table 1. One of them was an ordinary commercial 304 stainless steel containing 0.027 % phosphorus, termed "high-P". The other one was specially prepared to contain a low phosphorus concentration of 0.001 %, termed "low-P". The as-received 304 steels were solution heat treated at 1 323 K for 0.5 h, and termed base materials (BMs). The BMs, 6ϫ10ϫ40 mm 3 in size, were thermomechanically processed by a one-step, pre-strain plus annealing process at the similar parameters to the previous study, 11) i.e., cold-rolling by 5 % reduction in thickness and subsequent annealing at 1 220 K f...