Design and fabrication of a CNC router machine for wood engraving

Bangse, Ketut; Wibolo, A; Wiryanta, I Kadek Ervan Hadi

doi:10.1088/1742-6596/1450/1/012094

Cited by 9 publications

(5 citation statements)

References 2 publications

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“…Mesin moulder kayu menggerakkan beberapa spindle router secara serial, sementara mesin router umumnya hanya spindle tunggal.. Rendemen produksi kayu bentukan tersebut bervariasi dari 38,7% hingga 80,2% tergantung bentuk, jenis bahan baku kayu, pengerjaan termasuk permesinannya. Bangse et al [7] telah merancang mesin router pemahat kayu berbasis computer numerical control (CNC) untuk membantu pengrajin Bali menjadi lebih produktif dan efisien. Sementara itu Nugroho dan Sudjadi [8] memanfaatkan mesin CNC Router untuk memperbaiki waktu pengerjaan.…”

Section: Pendahuluanunclassified

Augmented Reality dan Pehitungan Rendemen pada Produksi Kayu Profil Menggunakan Mesin Router

Hermawan

Wihartiko

Abdillah³

2022

FORMAT

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Salah satu produk olahan kayu yang masih banyak diminati pasar adalah wood profile moulding. Bentuk profil yang tidak mengikuti ruang dasar geometris tertentu dapat dihadirkan melalui Augmented Reality. Pendugaan rendemen produksi kayu profil menjadi kurang akurat dengan bentuknya yang tidak beraturan. Augmented Reality memberikan bentuk nyata dari profil kayu yang akan dibentuk dari pilihan bit router. Augmented Reality dibangun menggunakan penanda (marker) yang diberikan dalam bentuk desain bit router 2D. Aplikasi yang dibuat dengan platform Android bahkan memudahkan pengguna untuk memilih jenis dan spesifikasi bit router, sesuai dengan bentuk profil yang diinginkan. Telah diuji untuk jenis Carbide Cove Router dengan tujuh bit router. Aplikasi dilengkapi dengan perkiraan jumlah profil, volume, hasil produksi, dan limbah kayu yang dihasilkan dari bahan baku kayu yang akan dikerjakan. Percobaan dilakukan pada bahan baku papan berukuran 30x200x2000 mm, menghasilkan jumlah profil cekung yang bervariasi antara 3-5 buah, sesuai dengan ukuran mata bor terluar. Hasil produksi bervariasi dari 42,95 hingga 74,44%. Peningkatan rendemen tersebut sejalan dengan jumlah bilah kayu profil yang diproduksi.

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Section: Pendahuluanunclassified

Augmented Reality dan Pehitungan Rendemen pada Produksi Kayu Profil Menggunakan Mesin Router

Hermawan

Wihartiko

Abdillah³

2022

FORMAT

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“…The CNC engraving milling (CNC-EMM) process has also been used by some researchers for various purposes [13][14][15][16][17]. An open-architecture numerical control of motion and PLC for CNC-EMM was proposed by Lian et al [13] to achieve high performance at high speed with greater precision.…”

Section: Introductionmentioning

confidence: 99%

“…A useful study reported the development of a CNC engraving milling machine (CNC-EMM) to manufacture the printed circuit board (PCB) at a reasonable cost [15]. Bangse et al [16] also attempted to design and develop a CNC router engraving machine with an accuracy of 99.5% along the X and Y axes and 96% along the Z axis. Similarly, Kumar et al [17] designed and developed an Arduino-controlled CNC-EMM.…”

Section: Introductionmentioning

confidence: 99%

Development of an EN8 Steel Stepped Rotor by a Novel Engraving Milling Technique

Chaubey,

Gupta

2024

Materials

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The rotor or impeller is a rotational and key part of a pump and compressor. This article presents the detailed development process of a rotor of small size constructed from an EN8 steel cylindrical blank using a novel technique based on a computer numerical control engraving milling machine (CNC-EMM) equipped with a 4 mm tungsten carbide end mill cutter. We fabricated a total of twenty-eight stepped rotors following the Box–Behnken Design (BBD) DoE technique at fourteen distinct combinations of CNC-EMM variable parameters, namely rotational speed, feed, and plunge feed. Average roughness ‘Ra’, an important surface quality indicator, has been considered and presented in this article, as a quality measure for the fabricated rotors. Feed and plunge feed have been identified as the most influencing variable parameters as per an analysis of variance (ANOVA) test. The lowest average roughness value obtained by this process for the rotor blade was 0.11 µm. A micrograph obtained from a field-emission scanning electron microscope (FE-SEM) showed a uniform and accurate tooth profile along with burr formation at corner edges. This study claims to establish engraving milling as a viable alternative to other manufacturing processes used for rotor blades. The findings of this study are useful to scholars, engineers, and researchers who are exploring new ways to fabricate mechanical parts and components.

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“…There is research on building affordable three-axis milling machine that emphasizes the production cost [5] [6], easy assembly method [7] [8], low-cost computer numerical control (CNC) with specific function [9] [10], portability [11], and size [12]. There is also some research about the use of three-axis milling machines for SMEs [13][14] [15]. One of the limitations of the machine is that it cannot do a back-side machining process.…”

Section: Introductionmentioning

confidence: 99%

Two-sided manual machining method for three-axis CNC milling machine for small and medium-sized enterprises

Febriyana

Pernyata

Andansari

2022

J. Mechatron. Electr. Power Veh. Technol.

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Small and medium-sized enterprises (SMEs) have a big role in Indonesian economic development. The government has set four strategies in an effort to boost Indonesian economic development. One of the four strategies mentions the SMEs, and the other mentions the use of 4.0 technology. Working capital has been the main issue need to be considered in the SMEs. Thus, the affordability must be considered in the use of 4.0 technology in SMEs. One of the 4.0 technologies that are possible to be used in the SMEs is a three-axis milling machine. One of the limitations of the machine is that it cannot do the back-side machining process. The paper examines the possibility of manual back-side machining on the three-axis milling machine without adding a rotary axis. Four methods were conducted by adding two-point markings on the x-axis, two-point markings on the y-axis, four-point markings on the x- and y-axis, and four-point markings on the x- and y-axis plus a series of offsetting processes. After conducting several qualitative observations and measurements on the mismatched position of the front and the back machining, and also analyzing the problems that emerged during the processes of the four different methods, it is concluded that adding four points markings on the x- and y-axis plus doing a series of offsetting processes is the best method to have two-sided manual machining with three-axis computer numerical control (CNC) milling machine.

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Design and fabrication of a CNC router machine for wood engraving

Cited by 9 publications

References 2 publications

Augmented Reality dan Pehitungan Rendemen pada Produksi Kayu Profil Menggunakan Mesin Router

Augmented Reality dan Pehitungan Rendemen pada Produksi Kayu Profil Menggunakan Mesin Router

Development of an EN8 Steel Stepped Rotor by a Novel Engraving Milling Technique

Two-sided manual machining method for three-axis CNC milling machine for small and medium-sized enterprises

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