Design and Test of Peanut Root-Disk Full-Feeding Longitudinal Axial Flow Pod-Picking Device

Fertilizer can improve the yield of crops per unit area, and uniform fertilizer discharge can improve the fertilizer utilization rate. Therefore, it is meaningful to improve the performance of fertilizer-discharge devices in order to improve the modernization level of crop field fertilizer management. To address the problems of operational smoothness, stability and poor uniformity of fertilizer discharge, and other difficult problems encountered with strip fertilizer-discharge devices, this study designs a disturbed fertilizer strip-discharge device with a vertical pendulum. The main factors affecting the performance of fertilizer discharge were the wedge angle of the push-disturbing main pendulum bar (PMPB), the inclination angle of the aided-stirring pendulum pick (APP), the flow gap of the pendulum bar (FGPB), and the operation frequency of the swing-rod combination (SRC). The discrete element method (DEM) was used to establish a simulation model of the fertilizer device to explore the influence of the main factors on the performance of fertilizer discharge, with the coefficient of variation (CV) of fertilizer discharge uniformity and fertilizer discharge accuracy (FDA) used as the evaluation indices. The results show that the factors affecting the CV of fertilizer discharge uniformity and FDA were, in order of priority, the operation frequency of the SRC, the FGPB, the wedge angle of the PMPB, and the inclination angle of the APP. The optimal parameters after rounding were as follows: the wedge angle of the PMPB was 45°, the inclination angle of the APP was 46°, the operation frequency of the SRC was 188 times/min, and the FGPB was 4.5 mm. At this point, the model predicted that the CV of fertilizer discharge uniformity would be 10.53%, and that the FDA would be 3.19%. Using the optimal parameters for bench test verification, it was found that the wedge angle of the PMPB was 45°, the inclination angle of the APP was 46°, the operation frequency of the SRC was 188 times/min, the FGPB was 4.5 mm, the CV of the uniformity of the fertilizer discharge was 11.06%, and the FDA was 3.51%. In the test, the fertilizer-discharge device was stable and had good adaptability to different fertilizers. The results of this study can provide a theoretical reference for the development of precision strip-fertilizer application devices.

Section: Discussionmentioning

confidence: 99%

Design and Test of Disturbed Fertilizer Strip-Ejection Device with Vertical Pendulum Bar Based on Discrete Element Method

Chen,

Deng,

Liu

et al. 2024

The Design and Optimization of a Peanut-Picking System for a Fresh-Peanut-Picking Crawler Combine Harvester

Ling,

Shen,

et al. 2024

In view of the problem that peanut harvesting in hilly areas mainly involves fresh food, and that the peanut-picking purity rate is low and there is high breakage in the peanut-harvesting process, key components such as the picking system of a fresh-peanut-picking crawler combine harvester, the picking tooth, and the concave screen were designed, and ANSYS Workbench 2020 software was used to check the reliability of the picking roller under working conditions in hilly areas. In the process of equipment operation, the picking purity rate and breakage rate were the main evaluation indexes, and the Box–Behnken test method was used to study the speed of the peanut-picking roller, the feeding amount, and the picking gap as the test factors. The results showed that the picking purity rate is 98.95%, with an error margin of 0.98%, compared to the predicted value under the conditions of 342 r/min speed, 0.75 kg/s feeding amount, and 32 mm picking gap. The breakage rate is 4.23% and the error is 0.4% compared with the predicted value, indicating that the optimized model is reliable and predictive. This study provides a theoretical basis for the optimal design of the peanut-picking system of peanut-picking combine harvesters in hilly areas.

Simulation Analysis and Test of a Cleaning Device for a Fresh-Peanut-Picking Combine Harvester Based on Computational Fluid Dynamics–Discrete Element Method Coupling

Ling,

Gu,

Luo

et al. 2024

In order to solve the problems of high impurity rate and large loss rate in the whole fresh peanut harvesting and production process in hilly areas of China, the method of computational fluid dynamics (CFD) and discrete element (DEM) coupling is used to examine the gas–solid two-phase simulation of the cleaning device of the crawler fresh-peanut-picking combine harvester. In addition, the Box–Behnken test method is used to analyze the influence of different parameters on the impurity content and loss rate of materials in the cleaning process by taking the fan speed, feed amount, and air inlet angle as the test factors, and the optimal combination of working parameters is sought. The simulation results show that when the fan speed is 2905.07 r/min, the feed rate is 0.80 kg/s, the air inlet angle is 43.14°, the impurity content is 7.32%, and the loss rate is 4.78%. Compared with the simulation test results, the impurity content is increased by 0.68%, and the loss rate is increased by 1.24%, which verifies the reliability of the simulation model, and the research results provide some technical support for the improvement of the cleaning device in the later stages.