The mechanical harvesting of corn has always been a problem for the development of the corn industry. In the present investigation, a tangential flow–transverse axial flow threshing test system was designed based on the 4YL-4/5 harvester. The structure design was modular, and the threshing drum and other key parts could be changed, or the technical parameters could be adjusted according to the needs. Thus, the system becomes suitable to carry out the threshing test of various grains. In this paper, two kinds of systems, a cylindrical plate-tooth mixed row threshing drum and a full cylindrical threshing drum, were designed. Using the same materials and technical conditions, a comparative experiment of the corn grain harvest was carried out to explore the mechanical–technical conditions and methods to reduce the grain breakage rate of corn’s direct harvest.The results showed that the threshing ability and adaptability of the cylinder with a plate-tooth mixed arrangement structure were higher than those of the full cylinder arrangement structure. It was also found that for a higher moisture content (above 28%) of the maize ear, the grain breakage rate met the national standard. On the other hand, the cylinder with a plate-tooth threshing drum can support a wider range of moisture contents and drum peripheral velocities than the full cylinder threshing drum. Within the range of all tested moisture contents and drum peripheral velocities, the minimum grain breakage rate of the full cylinder tooth drum was 3.7%, and the minimum grain breakage rate of the cylinder with the plate-tooth threshing drum was 1.5%, which means a reduction of 59.5% of the breakage rate was achieved.
This study attempts to optimize the arc-shaped coned disk affecting the uniformity of the earlier designed fertilizer apparatus (FA), in particular, for application in the rice–oil rotation region in the middle and lower reaches of the Yangtze River, China. Based on theoretical analysis, a circular coned disk with the curvature gradual decline (GD) from top to bottom was designed, and the equation of the circular cone was determined. The EDEM discrete element software was used, using the coefficient of variation of the fertilization amount consistency in every row, the coefficient of variation of the fertilization amount stability, and the coefficient of variation of the fertilization amount consistency in the same row as evaluation indices. Simulations and comparative tests of FA performance were performed for three cases of the busbar top-to-bottom curvature variation: (i) gradual increase (GI), (ii) gradual decline (GD), and (iii) zero (0) variation. The experimental results show that at the FA rotation speed of 100~120 r/min and tilt of 1°~5°, the optimized FA had the optimal performance. High tilts and low rotation speeds provided the worst performance, with the variation coefficient of inter-row fertilization amount consistency of the FA below 10.23%. The variation coefficient of fertilizing amount stability was lower than 6.74%. The variation coefficient of intra-row fertilizing amount consistency was lower than 3.52%, while all performance indicators met the quality requirements of fertilizer discharge. Bench tests of the FA revealed that the variation coefficient of inter-row fertilizing amount consistency of the FA was below 10.23%, the variation coefficient of fertilizing amount stability was below 6.74%, and the variation coefficient of intra-row fertilizing amount consistency was below 3.52%. Field tests of the FA revealed that the variation coefficient of inter-row fertilizing amount consistency was below 7.68%, the variation coefficient of fertilizing amount stability was below 4.95%, and the variation coefficient of intra-row fertilizing amount stability was below 3.57%. All parameters were better than the industry standard, demonstrating that the FA had good fertilizing performance and met the quality requirements of field fertilization operations.
To improve the pod-picking efficiency of the combine harvester for both peanut seedlings and peanuts, a longitudinal axial flow pod-picking device is designed in this study. The fixation and adjustment modes of the pod-picking rod were determined. The pod-picking roller’s rotational speed, the pod-picking roller’s diameter, the pod-picking roller, the pod-picking roller’s effective rod-picking length, and the screw-feeding stirrer’s critical parameters were determined by theoretical calculation. A combined design of quadratic regression orthogonal rotation was achieved by using Box-Behnken design (BBD) response surface optimization analysis in Design-Expert, with the linear speed of the pod-picking roller, the clearance between the concave screen and the pod-picking roller, and the spacing between the pod-picking rods as the testing factors, and the picking rate and the crushing rate as the indicators. The optimized parameters are as follows: a linear speed of the pod-picking roller of 6.8 m/s, a clearance between the concave screen and the pod-picking roller of 28.5 mm, and a spacing between the pod-picking rods of 18.60 mm. The performances of conventional peanut full-feeding pod-picking devices and the proposed peanut root-disk full-feeding longitudinal axial flow pod-picking device were investigated and compared to clarify the pod-picking performance of the proposed peanut root-disk full-feeding longitudinal axial flow pod-picking device under optimized parameters. The results showed that the picking and crushing rates of the proposed peanut root-disk full-feeding longitudinal axial flow pod-picking device under optimized parameters were 98.93 and 1.62%, respectively, both of which were superior to those of conventional peanut full-feeding pod-picking devices. A pod-picking device matching the combine harvester for peanut seedlings and peanuts was processed under optimized parameters. Field tests revealed that the picking and crushing rates of the proposed harvester were 99.07 and 1.58%, respectively, meeting the industry standards. These findings are instrumental in the further improvement of peanut pod-picking devices.
background: In order to meet the high power density upgrade design of the motor with high efficiency, energy saving and light weight under the same space size, based on the YXKK450-2 motor, its power is increased from the original 900kW to 1250kW. In order to meet the good ventilation and heat dissipation characteristics, it is necessary to redesign the ventilation and cooling system of the whole machine. method: Based on the finite volume method, a physical model of the entire flow field of the motor's inner and outer air passages was established, through the numerical simulation calculation of the internal and external cooling system of the motor, the fluid flow law of the cooling system is obtained; by extracting the pressure difference between the inlet and outlet of the cooler and the circulating cooling air velocity in the inner air passage, the boundary conditions for the calculation of the flow-heat coupling field are determined. The temperature rise trend and overall the temperature distribution were obtained. result: Results and Conclusion: The test shows that the test results of the type test resistance method are in good agreement with the numerical simulation test results, The temperature rise error is 4%, and the wind speed value error is 2.7%, all within the engineering allowable error (<5%), which verifies the accuracy and effectiveness of the calculation method. Accurate prediction of motor temperature rise, fluid flow law and temperature distribution is achieved. conclusion: Results and Conclusion: The test shows that the test results of the type test resistance method are in good agreement with the numerical simulation test results, The temperature rise error is 4%, and the wind speed value error is 2.7%, all within the engineering allowable error (<5%), which verifies the accuracy and effectiveness of the calculation method. Accurate prediction of motor temperature rise, fluid flow law and temperature distribution is achieved.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.