Design of bionic locust mouthparts stubble cutting device

Zhao, Jiale; Guo, Mingzhuo; Lu, Yun; Huang, Deng-Shing; Zhuang, Jian

doi:10.25165/j.ijabe.20201301.5031

Cited by 19 publications

(18 citation statements)

References 28 publications

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“…To ensure that the disc cutter teeth are evenly distributed along the edge of the cutter head and avoid half teeth, a mathematical model of the disc cutter diameter and disc cutter teeth was established [13,26]:…”

Section: Bionic Design and Parameter Optimization Of Thementioning

confidence: 99%

Bionic Design and Parameter Optimization of Rotating and Fixed Stem- and Leaf-Cutting Devices for Carrot Combine Harvesters

Tang

Jiang

Wang

et al. 2021

Mathematical Problems in Engineering

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To solve the problems of the high rhizome damage and low net cutting during carrot combine harvesting, the following research was performed. The designed carrot stem- and leaf-cutting device was taken as the research object, and a bionic design idea was adopted. MATLAB software was used to extract and optimize the tibial curve of the mantis forelimb, and its shape was applied to the cutting edges of a single-disc rotating cutter and a straight fixed cutter, whose key structural parameters were determined. The kinematic and dynamic models of the cutter, stems, and leaves were established to explore the critical conditions of smooth cutting. A single-factor experiment was performed. The results show that the rhizome damage and the stems and leaf net cutting increased when the rotation speed of the clamping conveyor pulley increased. The flatness of the cutting surface first increased and subsequently decreased. At a speed of 102 r/min, the rhizome damage was 2.86%, the net cutting of stems and leaves was 92.82%, and the flatness of the cutting surface was 85.39%. The net cutting of stems and leaves and the flatness of the cutting surface increased as the disc cutter speed increased, while the rhizome damage decreased. When the rotation speed reached 165 r/min, the rhizome damage, the net cutting of stems and leaves, and the flatness of the cutting surface were 1.97%, 89.59%, and 91.48%, respectively. The bench test and field experiment results showed that the cutting performance of the optimized bionic cutter group is significantly better than that of the conventional knife group. The rhizome damage, net cutting of stems and leaves, and flatness of the cutting surface were 4.01%, 92.05%, and 84.05%, respectively, which meet the agronomic requirements for carrot harvesting.

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Section: Bionic Design and Parameter Optimization Of Thementioning

confidence: 99%

Bionic Design and Parameter Optimization of Rotating and Fixed Stem- and Leaf-Cutting Devices for Carrot Combine Harvesters

Tang

Jiang

Wang

et al. 2021

Mathematical Problems in Engineering

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“…The core operational performance of the straw returning machine is the cutting power consumption and crushing length qualification rate [21], so both were selected as test indicators. Numerous studies have shown that the two test indicators mainly depend on the rotational radius of the blade and the output rotation speed of the drive mechanism [26], so they are mainly optimized for both.…”

Section: Parameter Optimization Experiments Of Bionic Straw Returning Machine Based On Edem2018mentioning

confidence: 99%

“…The unique functions of organisms have been a source of creativity for humans to achieve technological breakthroughs [20]. Researchers studying an insect unique to northeastern China (primnoa, which feeds mainly on maize stalks) found that its mouthparts were far more efficient at cutting maize stalks than traditional straw returning blades [21]. The power consumption of the primnoa mouthparts gnawing on the corn rootstocks was only 23% of that of the traditional return blade [22].…”

Section: Introductionmentioning

confidence: 99%

Coupled Bionic Design Based on Primnoa Mouthpart to Improve the Performance of a Straw Returning Machine

et al. 2021

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The high energy consumption and low crushing length qualification rate of traditional straw returning machines in the main maize-growing regions of northeast China make it difficult to promote straw returning operations in the region. The primnoa locust mouthpart is extremely efficient in cutting maize rootstocks. In this paper, it was found that there are significant differences between the primnoa locust mouthpart and the conventional machine, these exist mainly in the cutting edge structure and cutting motion. Thus, this paper develops a coupled bionic design for structural and kinematic coupling elements to develop a bionic straw returning machine. This paper found that the operating performance of the bionic straw returning machine was mainly affected by the blade rotation radius and the output rotation speed of the drive mechanism through DEM (discrete element method) simulation, and the optimal combination of the two parameters was 248 mm rotation radius and 930 r/min output rotation speed. Finally, this paper finds that the most obvious operational performance difference of the bionic straw returning machine compared with the traditional straw returning machine is that it can reduce the cutting power consumption by 9.4–11.7% and improve the crushing length qualification rate by 10.4–14.7% through the operational performance comparison test. Based on the above findings, this paper suggests that in future research and development of straw returning machines, more attention can be focused on finding suitable bionic prototypes and improving bionic design methods.

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“…Scholars have paid more and more attention to solve the problems in agricultural machinery through the principle of bionics. Studies have shown that the performance of agricultural machinery designed through bionics has been effectively improved [16,17] . Ma et al [18] designed a bionic non-smooth vibrating screen based on the characteristics of adhesion and resistance reduction of the bionic non-smooth surface and the function of hydrophobic self-cleaning of the biological surface, which revealed the mechanism of adhesion and resistance reduction of the cleaning screen surface.…”

Section: Introduction mentioning

confidence: 99%

Bionic design and performance test of maize grain cleaning screen through earthworm motion characteristics

Wang

Zhang

et al. 2021

International Journal of Agricultural and Biological Engineering

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The maize mixture feeding with a large mass cannot be migrated backward rapidly along the planar reciprocating vibrating screen, and it is easy to accumulate in the front of the screen, which leads to the decrease of screening efficiency. Based on the reverse engineering technology, using the wavy geometry formed during the earthworm (Pheretima guillelmi) moving as a bionic prototype, a bionic screen was designed to make the maize mixture migrate backward rapidly in the front of the screen. The contour curve of earthworm's head in an axial contracted state was extracted and fitted to obtain its equation.Based on the difference of concave position of the lower surface's wavy geometry during the earthworm moving, the motion of the bionic screen was divided into four postures, and the conversion between different postures of the bionic screen was realized by the cam drive mechanism. The kinematics simulation of the bionic screen was carried out through ADAMS, and the displacement and velocity of the bionic screen were analyzed. When the feeding mass of the maize mixture was set at 5 kg/s, 6 kg/s and 7 kg/s, the test results showed that the time of the maize mixture migrated (TOMMM) in the front of the bionic screen was shortened by 0.18 s, 0.71 s, and 1.36 s, respectively, compared with that of planar reciprocating vibrating screen. The total screening time (TST) of the bionic screen was shortened by 1.28 s, 1.33 s, and 1.53 s, respectively. The ability of the maize mixture to be migrated backward was improved. This study can provide a reference for the innovative design of the cleaning screen.

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Design of bionic locust mouthparts stubble cutting device

Cited by 19 publications

References 28 publications

Bionic Design and Parameter Optimization of Rotating and Fixed Stem- and Leaf-Cutting Devices for Carrot Combine Harvesters

Bionic Design and Parameter Optimization of Rotating and Fixed Stem- and Leaf-Cutting Devices for Carrot Combine Harvesters

Coupled Bionic Design Based on Primnoa Mouthpart to Improve the Performance of a Straw Returning Machine

Bionic design and performance test of maize grain cleaning screen through earthworm motion characteristics

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