Cosolvent-assisted
interfacial polymerization (IP) can effectively
enhance the separation performance of thin film composite (TFC) reverse
osmosis (RO) membranes. However, the underlying mechanisms regulating
the formation of their polyamide (PA) rejection films remain controversial.
The current study reveals two essential roles of cosolvents in the
IP reaction: (1) directly promoting interfacial vaporization with
their lower boiling points and (2) increasing the solubility of m-phenylenediamine (MPD) in the organic phase, thereby indirectly
promoting the IP reaction. Using a series of systematically chosen
cosolvents (i.e., diethyl ether, acetone, methanol, and toluene) with
different boiling points and MPD solubilities, we show that the surface
morphologies of TFC RO membranes were regulated by the combined direct
and indirect effects. A cosolvent favoring interfacial vaporization
(e.g., lower boiling point, greater MPD solubility, and/or higher
concentration) tends to create greater apparent thickness of the rejection
layer, larger nanovoids within the layer, and more extensive exterior
PA layers, leading to significantly improved membrane water permeance.
We further demonstrate the potential to achieve better antifouling
performance for the cosolvent-assisted TFC membranes. The current
study provides mechanistic insights into the critical roles of cosolvents
in IP reactions, providing new tools for tailoring membrane morphology
and separation properties toward more efficient desalination and water
reuse.