Determination of Factors and Quality Control of Car Painting Based on FMEA and SPC.V2

Rana, Masud; Zhang, Xinmin; Akher, Sayed Abdul

doi:10.4236/mme.2018.82011

Cited by 8 publications

(5 citation statements)

References 19 publications

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“…The FMEA method is applied in quality control processes of brake disc production lines, where the severity, occurrence, and the detection of the phenomena are determined. The FMEA method reveals the weakness of hidden processes, leading to the quantification of related failure risks and the creation of a priority matrix for further corrective actions [19]. All assessments are expressed by scores, which can be calculated from the RPN value.…”

Section: Discussionmentioning

confidence: 99%

A Rule-Based System for Quality Control in Brake Disc Production Lines

2020

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Currently, challenges in quality improvement have driven various enterprises to create quality management systems in smart factories. The development of quality management systems enables quality control for reviewing product quality, identification, and eliminating product failures. However, process adjustment in quality control decisions may be hard to determine when failures are detected. To overcome this problem, an expert system (ES) that applies the failure mode and effects analysis (FMEA) method for developing quality control systems in brake disc production lines is considered. This quality control system concentrates on analyzing product defects that occur frequently in the production line and will lead to an improved performance of the braking system; the selected product defects are disc thickness variation (DTV), runout, and parallelism. This quality control system developed two modules, the designed FMEA (DFMEA) and component FMEA, which apply a rule-based algorithm for selecting actions. We propose the rules of configuration into the expert system code. The results indicate that the operator can carry out a quality control system with decision-making that can be supported by intelligent searching and reasoning in an expert system.

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Section: Discussionmentioning

confidence: 99%

A Rule-Based System for Quality Control in Brake Disc Production Lines

2020

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“…Failure Mode and Effect Analysis FMEA (Failure Mode and Effect Analysis) is a systematic function that functions to identify the failure mode when a failure occurs. Assessments are carried out on the level of damage (severity), possibility of occurrence (occurrence), and detection (Rana et al 2018).…”

Section: Table 2 5 Whys Analysismentioning

confidence: 99%

Quality Improvement of Ceramic Insulator with Six Sigma Method

Pricilia,

Salomon,

Saryatmo

2023

Proceedings of the International Conference on Industrial Engineering and Operations Management

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Quality control of a product within a company is a demand to fulfill and achieve product quality by existing standards. With quality control, a problem or defect in the product produced can be seen. Research was conducted in a company that operates in the electricity sector by producing products in the form of ceramic insulators. The problem in this company is that there are still many defects caused by several factors such as human error, environment, and also the methods used. There are 4 types of defects produced, namely broken neck of the product, the broken body of the product, broken leg of the product, and porous defects. This research purpose is to find out the causes of defects from any defects that occurred, then find out solutions or corrective actions to provide on which priority failures need to be reduced. The research was carried out using the Six Sigma method with the DMAIC stages, followed by an FMEA assessment table. After data processing, the capability process (Cp) value was 0.7467, and the Cpk was 0.6477. Then, we obtained a DPMO value is 13,250, so the Sigma level obtained for the last 6 months was 3.72. Then, using FMEA method, we obtained the biggest RPN score is broken body of the product with score 140. So, the improvement suggestion is to check and replace lamps used at glazing stations.

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“…From this period to the present day a set of systems, methods, models, approaches and tools have been invented in favor of quality improvement. In addition, the last decades have seen many methods of quality control that have been studied as well as many researches are conducted in the field of quality control for the purpose of improving the production rate and efficiency and to reduce costs [18].…”

Section: Quality Improvement and Controlmentioning

confidence: 99%

Positive Effect of Industry 4.0 on Quality and Operations Management

Rifqi

Zamma²,

Souda³

et al. 2021

Int. J. Onl. Eng.

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the last decade has witnessed the birth of technological advances such as the IoT, artificial intelligence, machine learning and augmented reality. These technologies have driven the transition to Industry 4.0 where they have enabled the digitization of manufacturing with potential gain. Also Industry 4.0 has given birth to several new hybrid concepts as well as several management operations to take advantage and become more efficient by using IoT and these new technologies. In our paper, we discuss the effect of Industry 4.0 on management and quality practices by answering the following questions based on the literature review: What is the positive effect of Industry 4.0 on quality improvement and operations management? How does Industry 4.0 integrate concepts (Lean, Six Sigma, Supply Chain ...) to create new paradigms?

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Determination of Factors and Quality Control of Car Painting Based on FMEA and SPC.V2

Cited by 8 publications

References 19 publications

A Rule-Based System for Quality Control in Brake Disc Production Lines

A Rule-Based System for Quality Control in Brake Disc Production Lines

Quality Improvement of Ceramic Insulator with Six Sigma Method

Positive Effect of Industry 4.0 on Quality and Operations Management

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